The article presents methods for determining loads on rollers of a six-roll support of a tubular belt conveyor, based on the equilibrium laws of elastic cylindrical plates and shells filled with a freight. In this case, the forces acting on the rollers of the tubular conveyor are the sum of the forces caused by the weight and expansion of the bulk load, the weight and bend of the belt, as well as the inertial forces associated with the curvature and the deflection of the belt under the weight of the bulk load. The dynamic forces acting on the rollers as the belt moves are determined from the equation of the oscillations of a heavy flexible string using the Ritz method. As a result of the research, analytical dependences of the forces acting on the rollers of the six-roller support of the tubular conveyor on the parameters of the conveyor, the belt, the properties of the bulk load and the radius of curvature of the conveyor are obtained, and an assessment of the component these forces is given. The results can be used to determine the parameters of the tubular conveyors rollers and increase the service life of the rollers.
The article developed a mathematical model of the stress-strain state of a tubular conveyor belt filled with bulk load. In this case, the belt is considered as a thin elastic inextensible cylindrical shell, and the bulk load in the belt is in the limit state. A system of differential equilibrium equations for a tubular belt with a bulk load with respect to forces and bending moments in a belt was obtained, which, when simplified, was reduced to a fourth-order differential equation for belt deflections. Based on this mathematical model, analytical dependencies of the deflections of the tubular conveyor belt on the parameters of the conveyor, the radius and properties of the belt, as well as the properties of the bulk load are obtained and analyzed. As a result, the maximum allowable distance between the roller supports of the tubular conveyor is determined. It was found that the allowable distance between the roller bearings is directly proportional to the tension of the belt and inversely proportional to the square of the radius of the belt and the bulk weight of the load. The research results can be used in the design of tubular belt conveyors transporting bulk load.
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