PurposeThe main purpose is to construct the mapping relationship between garment flat and pattern. Particle swarm optimization–least-squares support vector machine (PSO-LSSVM), the data-driven model, is proposed for predicting the pattern design dimensions based on small sample sizes by digitizing the experience of the patternmakers.Design/methodology/approachFor this purpose, the sleeve components were automatically localized and segmented from the garment flat by the Mask R-CNN. The sleeve flat measurements were extracted by the Douglas–Peucker algorithm. Then, the PSO algorithm was used to optimize the LSSVM parameters. PSO-LSSVM was trained by utilizing the experience of patternmakers.FindingsThe experimental results demonstrated that the PSO-LSSVM model can effectively improve the generation ability and prediction accuracy in pattern design dimensions, even with small sample sizes. The mean square error could reach 1.057 ± 0.06. The fluctuation range of absolute error was smaller than the others such as pure LSSVM, backpropagation and radial basis function prediction models.Originality/valueBy constructing the mapping relationship between sleeve flat and pattern, the problems of the garment flat objective recognition and pattern design dimensions accurate prediction were solved. Meanwhile, the proposed method overcomes the problem that the parameters are determined by PSO rather than empirically. This framework could be extended to other garment components.

PurposeConsidering only two-dimensional (2D) ease allowance cannot fully reflect the three-dimensional (3D) relationship between the position of clothing and the human body. The purpose of this paper is to propose a method with a 3D space vector and corresponding distance ease to characterize fitting garments and then used to construct personalized clothing for similar shape body.Design/methodology/approachFirstly, a 3D scanner was used to obtain mannequin and fitted garment data, and 17 layers of cross-sections of the upper body were extracted. Then, 37 space vectors and corresponding space angles on each cross-section were obtained with the original point. Secondly, the detailed distance ease between the mannequin and garment was constructed due to the difference between garment vectors and body vectors. Thirdly, the distance ease mathematical models were achieved and used to calculate distance ease on a similar shape body. Additionally, the fit garment is constructed, and the garment pattern is altered by the geometric pattern alteration method.FindingsThe results show that 3D space vectors can explain the relationship between body skin and garment surface of the upper body properly. The distance ease is modeled by mathematic expressions and successfully used to make a new garment to fit a similar shape body.Originality/valueThe proposed method of constructing garments based on distance ease and 3D space vectors can create a fitted garment for a similar shape body effectively and accurately. It is useful for the personalized garment design and suitable for the manufacturing process.