Simplified model propellant configurations, such as monomodal propellants, can be valuable in the development and validation of predictive numerical tools. These idealized experiments also yield insight into the effect of diffusion length scales on combustion, but comprehensive data covering a large range of diffusional length scales do not currently exist. Here, monomodal propellants with ammonium perchlorate (AP) particle sizes under 800 µm and AP pellets ported and filled with hydroxyl-terminated polybutadiene (HTPB) were used to systematically study the effect of diffusion length scales, or AP equivalent particle sizes) of up to 4.1 mm on flame structure. In general, burning rates increased with pressure and decreasing particle size, as expected. Burning rates for samples with particle sizes greater than 400 µm converged with AP monopropellant burning rate data above approximately 2 MPa, the AP low-pressure deflagration limit (LPDL). For a given pressure above the LPDL, burning rates eventually became constant for both increasing and decreasing particle sizes. Conversely, for a given pressure below the
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