The vibration of bubbles can produce intense microstreaming when excited by ultrasound near resonance. In order to study freely oscillating bubbles in steady conditions, we have confined bubbles between the two walls of a silicone microchannel and anchored them on micropits. We were thus able to analyse the microstreaming flow generated around an isolated bubble or a pair of interacting bubbles. In the case of an isolated bubble, a short-range microstreaming occurs in the channel gap, with additional in-plane vortices at high amplitude when Faraday waves are excited on the bubble periphery. For a pair of bubbles, we have observed long-range microstreaming and large recirculations describing a ‘butterfly’ pattern. We propose a model based on secondary acoustic Bjerknes forces mediated by Rayleigh waves on the silicone walls. These forces lead to attraction or repulsion of bubbles and thus to the excitation of a translational mode in addition to the breathing mode of the bubble. The mixed-mode streaming induced by the interaction of these two modes is shown to generate fountain or anti-fountain vortex pairs, depending on the relative distance between the bubbles.

Polydimethylsiloxane (PDMS) has been used in microfluidic systems for years, as it can be easily structured and its flexibility makes it easy to integrate actuators including pneumatic pumps. In addition, the good optical properties of the material are well suited for analytical systems. In addition to its positive aspects, PDMS is well known to adsorb small molecules, which limits its usability when it comes to drug testing, e.g., in organ-on-a-chip (OoC) systems. Therefore, alternatives to PDMS are in high demand. In this study, we use thermoplastic elastomer (TPE) films thermally bonded to laser-cut poly(methyl methacrylate) (PMMA) sheets to build up multilayered microfluidic devices with integrated pneumatic micro-pumps. We present a low-cost manufacturing technology based on a conventional CO2 laser cutter for structuring, a spin-coating process for TPE film fabrication, and a thermal bonding process using a pneumatic hot-press. UV treatment with an Excimer lamp prior to bonding drastically improves the bonding process. Optimized bonding parameters were characterized by measuring the burst load upon applying pressure and via profilometer-based measurement of channel deformation. Next, flow and long-term stability of the chip layout were measured using microparticle Image Velocimetry (uPIV). Finally, human endothelial cells were seeded in the microchannels to check biocompatibility and flow-directed cell alignment. The presented device is compatible with a real-time live-cell analysis system.

Acoustic micropropulsors present great potential for microfluidic applications. The propulsion is based on encapsulated 20 μm bubbles excited by a contacless ultrasonic transducer. The vibrating bubbles then generate a powerful streaming flow, with speeds 1-100 mm s in water, through the action of viscous stresses. In this paper we introduce a full toolbox of micropropulsors using a versatile three-dimensional (3D) microfabrication setup. Doublets and triplets of propulsors are introduced, and the flows they generate are predicted by a theoretical hydrodynamic model. We then introduce whole surfaces covered with propulsors, which we term active surfaces. These surfaces are excited by a single ultrasonic wave, can generate collective flows and may be harnessed for mixing purposes. Several patterns of propulsors are tested, and the flows produced by the two most efficient mixers are predicted by a simple theoretical model based on flow singularities. In particular, the vortices generated by the most efficient pattern, an L-shaped mixer, are analysed in detail.