Commercial corundum powder and a liquid‐shaping approach are used for manufacturing complex hollow components and large flat windows of sintered and hot isostatically pressed Al2O3 ceramics having grain sizes of 0.4–0.6 μm at relative densities of >99.9%. High macrohardness (HV10 = 20–21 GPa) and four‐point bending strength (600–700 MPa; 750–900 MPa in three‐point bending) are associated with a real in‐line transmission of 55%–65% through polished plates. The submicrometer microstructure and the optical properties can be retained for use at >1100°C using dopants that shift the sintering temperature to high values without additional grain growth.

No abstract

No abstract

Sintered corundum components with submicrometer grain sizes exhibit properties which enable numerous new applications. Wet powder processing is developed to associate minimum grain sizes at highest densities with the lowest population of macrodefects. A closest ratio of powder particle size and sintered grain size is important for obtaining most fine‐grained microstructures. This target was approached best by using powders with particle sizes in the range of 100–200 nm rather than with smaller nanoparticles.

No abstract