Coal gasification is considered a promising solution for the production of synthetic fuels and eventually as a fuel for combined heat and power systems and heating buildings. There are several factors that affect the gasification efficiency and syngas quality, such as gasification parameters (temperature, pressure, etc.), reactants and their ratio, utilisation of catalysts, and gasifier design. The multi-stage gasifier is known as a promising approach in the enhancement of process efficiency, as well as the syngas quality. In this study, the Hungarian brown coal was gasified in a two-stage gasifier. The pyrolysis stage was kept at 600 °C. The gasification stage was conducted at 700, 800, and 900 °C. The steam per carbon (S/C) ratio was examined at 0.75, 1.00, and 1.25. The positive effects of increasing gasification temperature on char and dry gas yield were obviously shown at all S/C ratios. The increase in the S/C ratio did not show a positive effect at all temperature conditions, especially at 700 and 900 °C. The highest dry syngas yield was 1.14 Nm3/kgcoal obtained at 900 °C and the S/C ratio of 1.25. The increase in the gasification temperature also had a significant impact on the volume fraction of CO and CO2. Meanwhile, the syngas concentration varied slightly when the S/C ratio increased from 0.75 to 1.25. From a chemical utilization point of view, the gasification temperature at 900 °C and the S/C ratio of 1.25 resulted in the most promising H2/CO ratio of 1.99. In addition, the highest carbon conversion and cold gas efficiency were achieved at 900 °C and an S/C ratio of 1.00–1.25, respectively.
Presently, the hydrogen is mainly generated from fossil fuels (natural gas and coal). The thermochemical conversion processes of carbon-based materials to hydrogen-rich gas has been widely described in the literatures. In which, the steam gasification is highly recommended for this purpose. The experimental steam gasification of Hungarian brown coal char was conducted in a single stage fixed-bed reactor with 80 mm of inner diameter and 1,200 mm of effective length. The experiments were carried out at 700, 800 and 900 °C of gasification temperature within 5 g/min of steam flow rate and 5, 7.5 and 10 g/min of steam flow rate within 900 °C of gasification temperature. The aim of this study is to determine the performance of Hungarian brown coal char during the gasification with the variation of gasification temperature and steam flow rate, as well as the hydrogen production during the gasification process. The gasification temperature plays an important role in the conversion process in the gasifier, as well as the change in the synthesis gas composition. The introduction of higher steam flow rate can also improve the reduction process. The highest total hydrogen yield of 1.8 Nm3 was gained at 900 °C of gasification temperature and 10 g/min of steam flow rate for 3 kg of initial coal.
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