No abstract

Corrosion under insulation (CUI) is defined as any form of external corrosion that occurs on the underlying metal beneath insulated equipment, due to water ingress through the insulation layer. This type of corrosion is frequently observed in oil and gas production, where insulated piping is prevalent, and has historically remained a predominant materials integrity issue. The prediction and direct visualisation of CUI are challenging tasks because of the coverage of the insulation layer(s) and any external jacketing or cladding. Several factors, including the local/ambient environment, system design, and the piping installation process, can influence how CUI initiates and propagates. In this review, CUI background, CUI monitoring, and CUI mitigation strategies are discussed.

The impact that nutrient level has on biofilm characteristics, biocide effectiveness, and the associated risk of microbiologically influenced corrosion (MIC) was assessed using multispecies biofilms from two different oilfield consortia. A range of microbiological, microscopy, and corrosion methods demonstrated that the continuous flow of nutrients for the microbial growth resulted in higher activity, thickness, and robustness of the biofilms formed on carbon steel, which induced greater localized corrosion compared to biofilms formed under batch, nutrient-depleted conditions. Despite of the differences in biofilm characteristics, biofilms displayed comparable susceptibilities to glutaraldehyde biocide, with similar log10 reductions and percent reductions of microorganisms under both nutrient conditions. Nevertheless, nutrient replenishment impacted the effectiveness of the biocide in controlling microbial populations; a higher concentration of cells survived the biocide treatment in biofilms formed under a continuous flow of nutrients. Complementary DNA-/RNA-based amplicon sequencing and bioinformatics analysis were used to discriminate the active within the total populations in biofilms established at the different nutrient conditions and allowed the identification of the microbial species that remained active despite nutrient depletion and biocide treatment. Detection of persistent active microorganisms after exposure to glutaraldehyde, regardless of biofilm structure, suggested the presence of microorganisms less susceptible to this biocide and highlighted the importance of monitoring active microbial species for the early detection of biocide resistance in oil production facilities. IMPORTANCE Microbiologically influenced corrosion (MIC) is a complex process that generates economic losses to the industry every year. Corrosion must be managed to prevent a loss of containment of produced fluids to the external environment. MIC management includes the identification of assets with higher MIC risk, which could be influenced by nutrient levels in the system. Assessing biofilms under different nutrient conditions is essential for understanding the impact of flow regime on microbial communities and the subsequent impact on microbial corrosion and on the effectiveness of biocide treatment. This investigation simulates closely oil production systems, which contain piping sections exposed to continuous flow and sections that remain stagnant for long periods. Therefore, the results reported here are useful for MIC management and prevention. Moreover, the complementary methodological approach applied in this investigation highlighted the importance of implementing RNA-based methods for better identification of active microorganisms that survive stress conditions in oil systems.

Summary This study investigates the oxygen-scavenging behavior of bisulfite ions in monoethylene glycol (MEG)/water mixtures at concentrations commonly found in gas-transportation pipelines. Temperatures and pH values were varied. The influence of transition-metal (TM) ions to catalyze the bisulfite oxygen scavenging was studied. Experimental results indicate that MEG significantly inhibits bisulfite oxygen removal, which is hindered at low pH values and, to some extent, temperature. TMs can accelerate the oxygen-scavenging reaction in pH-unadjusted solutions, although the rate was still lower than that of the pH-adjusted solutions. The possible mechanism for such behavior and industrial implications are discussed.

Jacketing or a weather barrier is usually installed in insulated piping systems and pressure vessels to prevent water ingress and protect the insulation. In the event of water penetration and accumulation resulting from poor design and/or aging of the jacketing, drain holes are proposed to accelerate the water dry-out process. This study investigated the influence of jacketing and drain holes on corrosion under insulation of carbon steel. In an enclosed system without the drain holes, where the water dry-out process is reduced, the underlying steel remains exposed to the corrosive environment for a longer period of time. Severe pitting corrosion was observed, which could be a result of limited oxygen diffusion into the insulation creating differential aeration environments favorable for pitting corrosion. The presence of drain holes promoted the water dry-out rate and oxygen diffusion into the insulation. As a result, the average corrosion rate increased in short-term exposure tests, but over a longer term the average corrosion rate, as well as the pitting rate, decreased.