In a current high-power laser system, transmission grating has been used to sample, separate and focus laser beam. Under high power laser irradiation, besides the 0-order shooting beam and target sampling beam, the detrimental influence of other diffraction orders should be taken into consideration seriously. These useless orders may damage other nearby optical elements and mechanical devices, disturb and confuse the measurement of time pulse and near/far-field intensity. Especially the total internal diffraction order will lead to some series diffraction patterns, causing the above problems. First, relevant theoretical calculation and analysis are carried out for transmission grating (including beam sample grating and focusing grating), which can predict and indicate these inconspicuous diffraction orders. These orders appear on four receiving screens regularly and periodically, and the periodic distance between them is determined by ray-tracing draft. Second, the phenomenon of total internal reflection order is observed and measured by combining with anti-reflection film. The measured periodic spacings on three screens are 24 mm, 26 mm and 35 mm, respectively. Moreover, energy intensities of these redundant orders are measured finely, which shows that their contrasts or SNRs to 0-order main laser is in a range of 10-8-10-4). Finally, some appropriate and effective approaches to eliminating or avoiding total internal reflection and other useless orders are proposed and discussed, which include 1) coating by anti-reflection film with pre-deep etching; 2) optimizing the grating design to make redundant orders far from target spot; 3) placing laser scattering or absorbing devices at corresponding position to avoid being damaged by the side-leakage energy and ghost image of total internal reflection and other redundant orders.
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