Chemical-looping combustion (CLC) is a novel and promising technology for power generation with inherent CO 2 capture. Currently, almost all of the research has been focused on developing CLC-based interconnected fluidized-bed reactors. In this two-part series, a new rotary reactor concept for gas-fueled CLC is proposed and analyzed. In part 1, the detailed configuration of the rotary reactor is described. In the reactor, a solid wheel rotates between the fuel and air streams at the reactor inlet and exit. Two purging sectors are used to avoid the mixing between the fuel stream and the air stream. The rotary wheel consists of a large number of channels with copper oxide coated on the inner surface of the channels. The support material is boron nitride, which has high specific heat and thermal conductivity. Gas flows through the reactor at elevated pressure, and it is heated to a high temperature by fuel combustion. Typical design parameters for a thermal capacity of 1 MW have been proposed, and a simplified model is developed to predict the performances of the reactor. The potential drawbacks of the rotary reactor are also discussed.
Chemical-looping combustion (CLC) is a novel and promising option for several applications including carbon capture (CC), fuel reforming, H 2 generation, etc. Previous studies demonstrated the feasibility of performing CLC in a novel rotary design with micro-channel structures. In the reactor, a solid wheel rotates between the fuel and air streams at the reactor inlet, and depleted air and product streams at exit. The rotary wheel consists of a large number of micro-channels with oxygen carriers (OC) coated on the inner surface of the channel walls. In the CC application, the OC oxidizes the fuel while the channel is in the fuel zone to generate undiluted CO 2 , and is regenerated while the channel is in the air zone. In this two-part series, the effect of the reactor design parameters is evaluated and its performance with different oxygen carriers (OC) is compared. In Part 1, the design objectives and criteria are specified and the key parameters controlling the reactor performance are identified. The fundamental effect of the OC Corresponding author. Tel.: +1 617 253 2295. E-mail address: ghoniem@mit.edu (A.F. Ghoniem) 2 characteristics, the design parameters, and the operating conditions are studied. The design procedures are presented on the basis of the relative importance of each parameter, enabling a systematic methodology of selecting the design parameters and the operating conditions with different OCs. Part 2 presents the application of the methodology to the designs with the three commonly used OCs, i.e., nickel, copper, and iron, and compares the simulated performances of the designs.
of this series describes a new rotary reactor for gas-fueled chemical-looping combustion (CLC), in which, a solid wheel with microchannels rotates between the reducing and oxidizing streams. The oxygen carrier (OC) coated on the surfaces of the channels periodically adsorbs oxygen from air and releases it to oxidize the fuel. A onedimensional model is also developed in part 1 (10.1021/ef3014103). This paper presents the simulation results based on the base-case design parameters. The results indicate that both the fuel conversion efficiency and the carbon separation efficiency are close to unity. Because of the relatively low reduction rate of copper oxide, fuel conversion occurs gradually from the inlet to the exit. A total of 99.9% of the fuel is converted within 75% of the channel, leading to 25% redundant length near the exit, to ensure robustness. In the air sector, the OC is rapidly regenerated while consuming a large amount of oxygen from air. Velocity fluctuations are observed during the transition between sectors because of the complete reactions of OCs. The gas temperature increases monotonically from 823 to 1315 K, which is mainly determined by the solid temperature, whose variations with time are limited within 20 K. The overall energy in the solid phase is balanced between the reaction heat release, conduction, and convective cooling. In the sensitivity analysis, important input parameters are identified and varied around their base-case values. The resulting changes in the model-predicted performance revealed that the most important parameters are the reduction kinetics, the operating pressure, and the feed stream temperatures.
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