We report fully-printed top-gate-bottom-contact organic thin-film transistors
using substrates prepared from cellulose nanofibers and commercially available
printing inks to fabricate the devices. Gravure printing was used to coat the
substrate with a polymer resist to decrease the surface roughness and close the
surface. Transistor structures were fabricated using inkjet printing for
conductors and gravure printing for the dielectric and semiconducting layers.
The obtained transistor performance is compared to that of similar transistors
on plastic substrate.
A new substrate containing cellulose nanofibrils and inorganic pigment particles has been developed for printed electronics applications. The studied composite structure contains 80% fillers and is mechanically stable and flexible. Before drying, the solids content can be as low as 20% due to the high water binding capacity of the cellulose nanofibrils. We have studied several drying methods and their effects on the substrate properties. The aim is to achieve a tight, smooth surface keeping the drying efficiency simultaneously at a high level. The methods studied include: (1) drying on a hot metal surface; (2) air impingement drying; and (3) hot pressing. Somewhat surprisingly, drying rates measured for the pigment-cellulose nanofibril substrates were quite similar to those for the reference board sheets. Very high dewatering rates were observed for the hot pressing at high moisture contents. The drying method had significant effects on the final substrate properties, especially on short-range surface smoothness. The best smoothness was obtained with a combination of impingement and contact drying. The mechanical properties of the sheets were also affected by the drying method and associated temperature.
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