Polymer networks possessing reversible covalent crosslinks constitute a novel material class with the capacity for adapting to an externally applied stimulus. These covalent adaptable networks (CANs) represent a trend in polymer network fabrication towards the rational design of structural materials possessing dynamic characteristics for specialty applications. Herein, we discuss the unique attributes of CANs that must be considered when designing, fabricating, and characterizing these smart materials that respond to either thermal or photochemical stimuli. While there are many reversible reactions which to consider as possible crosslink candidates in CANs, there are very few that are readily and repeatedly reversible. Furthermore, characterization of the mechanical properties of CANs requires special consideration owing to their unique attributes. Ultimately, these attributes are what lead to the advantageous properties displayed by CANs, such as recyclability, healability, tunability, shape changes, and low polymerization stress. Throughout this perspective, we identify several trends and future directions in the emerging field of CANs that demonstrate the progress to date as well as the essential elements that are needed for further advancement.
Chemically cross-linked polymers are inherently limited by stresses that are introduced by post-gelation volume changes during polymerization. It is also difficult to change a cross-linked polymer's shape without a corresponding loss of material properties or substantial stress development. We demonstrate a cross-linked polymer that, upon exposure to light, exhibits stress and/or strain relaxation without any concomitant change in material properties. This result is achieved by introducing radicals via photocleavage of residual photoinitiator in the polymer matrix, which then diffuse via addition-fragmentation chain transfer of midchain functional groups. These processes lead to photoinduced plasticity, actuation, and equilibrium shape changes without residual stress. Such polymeric materials are critical to the development of microdevices, biomaterials, and polymeric coatings.
Radical-mediated thiol−yne step-growth photopolymerizations are utilized to form highly cross-linked polymer networks. This reaction mechanism is shown to be analogous to the thiol−ene photopolymerization; however, each alkyne functional group is capable of consecutive reaction with two thiol functional groups. The thiol−yne reaction involves the sequential propagation of a thiyl radical with either an alkyne or a vinyl functional group followed by chain transfer of the radical to another thiol. The rate of thiyl radical addition to the alkyne was determined to be approximately one-third of that to the vinyl. Chain-growth polymerization of alkyne and vinyl functionalities was only observed for reactions in which the alkyne was originally in excess. Analysis of initial polymerization rates demonstrated a near first-order dependence on thiol concentration, indicating that chain transfer is the rate-determining step. Further analysis revealed that the polymerization rate scaled with the initiation rate to an exponent of 0.65, deviating from classical square root dependence predicted for termination occurring exclusively by bimolecular reactions. A tetrafunctional thiol was photopolymerized with a difunctional alkyne, forming an inherently higher cross-link density than an analogous thiol−ene resin, displaying a higher glass transition temperature (48.9 vs −22.3 °C) and rubbery modulus (80 vs 13 MPa). Additionally, the versatile nature of this chemistry facilitates postpolymerization modification of residual reactive groups to produce materials with unique physical and chemical properties.
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