Modern diesel engine aftertreatment systems require elevated temperatures for effective reduction of engine-out emissions. Maintaining elevated aftertreatment temperatures in a fuel-efficient manner is a challenge, especially at low-load engine operation where engine-outlet temperatures are low; therefore, higher engine-outlet temperatures are typically achieved via increased fuel consumption. Previous studies have demonstrated that strategies such as cylinder deactivation (method where there is neither valve motion nor fuel injection in a subset of cylinders, thereby isolating the deactivated cylinders from the gas exchange process) and cylinder cutout (method where there is no fuel injection in a subset of cylinders, implemented with high recirculated gas rates) reduce fuel consumption while elevating engine-outlet temperatures, by reducing the overall airflow through the engine. This article introduces and characterizes “non-fired cylinder ventilation” as alternate means to achieve fuel-efficient aftertreatment thermal management, by reduction of overall airflow through the engine. Fuel injection is deactivated from a subset of cylinders during non-fired cylinder ventilation, and the non-firing cylinders participate in the gas exchange process with the same manifold at a time, thereby reducing the intake-to-exhaust manifold gas exchange through the cylinders. It is demonstrated that non-fired cylinder ventilation shows similar fuel efficiency and thermal management as cylinder deactivation when the valves of the non-firing ventilated cylinders are open by at least 4 mm, due to similar, negligible, gas-exchange losses, while non-fired cylinder ventilation with lower valve lifts enables elevated engine-outlet temperatures with relatively higher fuel consumption than cylinder deactivation. Non-fired cylinder ventilation strategies demonstrate 75 °C higher temperatures at fuel-neutral conditions, and up to 35% fuel savings at similar temperatures, compared to six-cylinder operation.
Accurate and high-speed transient surface-temperature measurements of combustion devices including internal combustion (IC) engines, gas turbines, etc., provide validation targets and boundary conditions for computational fluid dynamics models, and are broadly relevant to technology advancements such as performance improvement and emissions reduction. Development and demonstration of a multi-infrared-channel pyrometry-based optical instrument for high-speed surface-temperature measurement is described. The measurement principle is based on multi-spectral radiation thermometry (MRT) and uses surface thermal radiation at four discrete spectral regions and a corresponding emissivity model to obtain surface temperature via non-linear least squares (NLLS) optimization. Rules of thumb for specifying the spectral regions and considerations to avoid interference with common combustion products are developed; the impact of these along with linear and non-linear MRT analysis are assessed as a function of temperature and signal-to-noise ratio. A multi-start method to determine the MRT-solution global optimum is described and demonstrated. The resulting multi-channel transient pyrometry instrument is described along with practical considerations including optical-alignment drift, matching intra-channel transient response, and solution-confidence indicators. The instrument demonstrated excellent >97% accuracy and >99% 2-sigma precision over the 400–800 °C range, with ~20 µs (50 kHz, equivalent to 0.2 cad at 2000 RPM IC-engine operation) transient response in the bench validation.
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