This article compares direct turbine throttle control and active turbine throttle control for a turboelectric system; the featured turboprop is rated for 7 kW of shaft output power. The powerplant is intended for applications in unmanned aerial systems and requires a control system to produce different amounts of power for varying mission legs. The most straightforward control scheme explored is direct turbine control, which is characterized by the pilot controlling the throttle of the turbine engine. In contrast, active control is characterized by the turbine reacting to the power demanded by the electric motors or battery recharge cycle. The transient response to electric loads of a small-scale turboelectric system is essential in identifying and characterizing such a system’s safe operational parameters. This paper directly compares the turbogenerator’s transient behavior to varying electric loads and categorizes its dynamic response. A proportional, integral, and derivative (PID) control algorithm was utilized as an active throttle controller through a microcontroller with battery power augmentation for the turboelectric system. This controller manages the turbine’s throttle reactions in response to any electric load when applied or altered. By comparing the system’s response with and without the controller, the authors provide a method to safely minimize the response time of the active throttle controller for use in the real-world environment of unmanned aircraft.
This paper evaluates the performance and practical challenges associated with fabricating and flight testing an unmanned aircraft powered by a turboelectric system based on a 7 kW turbine engine. Emerging hybrid gas-electric aircraft concepts have been the subject of numerous design studies and analytical evaluations; however, there is a critical need to identify and assess practical issues associated with integrating a hybrid turboelectric power system into an aircraft. The purpose of this study, relevant to emerging hybrid-powered aircraft, is to evaluate and retrofit a prototype turboelectric power system to an existing 391 N gross take-off weight unmanned airframe. The representative 7 kW turboelectric system was installed to identify challenges and to formulate data-driven recommendations for general application to urban air mobility. This work addresses performance, power and thermal management, vibration, and acoustic emissions. Results include a weight breakdown with the turboelectric system making up 21% of the total aircraft weight, in-flight voltage and current measurements with maximum loads observed during a dive pull-out, temperature measurements, accelerometer measurements, and far field sound pressure level measurements. Practical recommendations from this study are applicable to power system reliability, electronic component selection, cooling requirements, and peak power behavior, informing the design of future hybrid gas–electric aircraft.
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