In most gear drive applications mineral or synthetic oils are used as lubricants, which are made of fossil raw materials and are non-biodegradable. In applications located in critical environmental areas such as boats or harbors, eco-friendly lubricants are needed. As a result, a gear transmission fluid based on water is currently being developed in a research project supported by the Bayrische Forschungsstiftung (Bavarian Research Foundation). Results of former research showed that in general it is possible to use water-based lubricants in gear drives under certain operating conditions. Since water has a low viscosity compared to conventional used lubricants, plant extracts are added to generate higher viscosities. In order to avoid tribological influenced damages such as sliding wear and scuffing on the surface of gear flanks, adequate additives are needed. Different combinations of plant extracts and additives were investigated using the scuffing test A/8.3/RT according to DIN ISO 14635-1. The results show a surprisingly high load carrying capacity regarding scuffing. Additionally, two wear tests based on DGMK 377-01 were conducted with one sample fluid. A high risk of sliding wear was detected. Additionally, MTM and SRV measurements were conducted with different polymers to optimize the lubricant. The results of the wear tests help to define operating conditions for a future lubricant based on water and plant extracts. This paper aims to share the results of the performed experimental investigations and discusses the challenges regarding the development of such new lubricants.

Increasingly restricted availability and environmental impact of mineral oils have boosted the interest in sustainable lubrication. In this study, the thickening properties of sodium carboxymethyl celluloses (CMCs) were investigated in order to assess their potential as viscosity modifiers in aqueous gear and bearing fluids. The pressure, temperature and shear dependence of viscosity was studied at different concentrations and molecular weights MW. The tribological properties were investigated at different viscosity grades in both sliding and rolling contact, and compared to rapeseed oil and polyethylene glycol 400. The viscosity of the CMC solutions was adjustable to all application-relevant viscosity grades. Viscosity indices were similar or higher compared to the reference fluids and mineral oil. Temporary and permanent viscosity losses increased with MW. Permanent viscosity loss was highest for high MW derivatives, up to 70%. The pressure-viscosity coefficients α were low and showed a high dependency on shear and concentration. In rolling contact, low MW CMC showed up to 35% lower friction values compared to high MW, whereas no improvement of lubricating properties was observed in sliding contact. The results suggest that low MW CMC has great potential as bio-based thickener in aqueous lubrication.

Natural antioxidants are known for their ability to scavenge free radicals and protect oils from oxidation. Our aim was to study the structural properties such as the number of hydroxyl groups and Bors criteria of phenolic substances leading to high antioxidant activity in oil in order to analyze common trends and differences in widespread in vitro antioxidant assays. Therefore, 20 different phenolic substances were incorporated into rapeseed oil and were measured using pressurized differential scanning calorimetry (P-DSC) and the Rancimat method. The Bors criteria had the highest influence on the antioxidant effect in rapeseed oil, which is why myricetin (MYR), fulfilling all Bors criteria, reached the highest result of the flavonoids. In the Rancimat test and P-DSC, MYR obtained an increase in oxidation induction time (OIT) of 231.1 ± 44.6% and 96.8 ± 1.8%, respectively. Due to differences in the measurement parameters, the results of the Rancimat test and P-DSC were only partially in agreement. Furthermore, we compared the results to in vitro assays (ABTS, DPPH, FC and ORAC) in order to evaluate their applicability as alternative rapid methods. These analysis showed the highest correlation of the oil methods with the results of the DPPH assay, which is, therefore, most suitable to predict the antioxidant behavior of oil.