Zinc-air batteries offer large specific energy densities, while relying on abundant and non-toxic materials. In this paper, we present the first multi-dimensional simulations of zinc-air batteries. We refine our existing theory-based model of secondary zinc-air systems. The model comprises thermodynamically consistent multi-species transport in alkaline electrolytes, formation and dissolution of metallic zinc and passivating zinc oxide, as well as multi-phase coexistence in gas diffusion electrodes. For the first time, we simulate zinc shape-change during battery cycling by modeling convection of zinc solids. We validate our model with in-situ tomography of commercial button cells. Two-dimensional volume-averaged simulations of cell voltage and zinc electrode morphology during discharge agree with these measurements. Thus, we can study how electrolyte carbonation limits shelf-life and how zinc shape-change limits cycle-life. The charging current is found to be the major contributor to cycle-life limitations. Finally, we optimize initial anode structure and charge-discharge protocols for improved performance and cycle-ability.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.