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Abstract-The final assembly of the Series-Connected Hybrid magnet system for the Helmholtz-Zentrum Berlin for Materials and Energy (HZB) has occurred with the integration of the superconducting cold mass, cryostat, resistive Florida-Bitter coils, and the cryogenic, chilled water, power, and control subsystems. The hybrid magnet consists of a 13-T superconducting Nb 3 Sn/CICC coil and a set of 12-T resistive, water cooled coils at 4.4 MW. Much of the cryostat and cold mass functional requirements were dictated by the electromagnetic interactions between the superconducting and resistive coils. This includes the radial decentering and axial aligning forces from normal operations and a 1.1 MN fault load. The system assembly was an international achievement with the cold mass being completed at the NHMFL in the USA, cryostat to cold mass interfaces made at Criotec Impianti in Italy, and final assembly at the HZB in Germany.

Recent activities that were conducted on the Helmholtz Zentrum Berlin Series-Connected Hybrid outsert coil included the reaction heat treatment and vacuum-pressure impregnation. A thermocouple was wound into the windings for diagnostic purposes during processing of the coil. To maintain a reasonable temperature differential across the coil, the ramp rate was limited to approximately 2.7 • C/hr. Epoxy impregnation was conducted with an epoxy developed in-house. The epoxy is transferred in vacuum but cured with one atmosphere gage pressure applied. Subsequently, the winding hardware was removed including the stainless steel mandrel through a machining operation. After assembly of voltage breaks and voltage taps, Paschen tests to 4 kV were conducted successfully that qualified the ground insulation. In addition, surge tests to qualified the internal insulation with 3 kV applied across the leads were conducted. Impedance measurements were conducted to confirm the internal insulation integrity.

The NHMFL Series Connected Hybrid (SCH) magnet will provide an energy-efficient 36 T to the DC user facility by employing a 20 kA superconducting outsert coil in series with a resistive insert. The magnet outsert consists of three concentric layerwound sub-coils using three different grades of Nb 3 Sn Cable-inConduit Conductors (CICC). The electrical joints in the superconducting outsert require low DC resistance to minimize the refrigeration requirement at the operational 4.5 K temperatures and low AC losses to ensure good stability against ramping operation required by the users. There are four internal splice joints in the outsert, which are Nb 3 Sn to Nb 3 Sn joints with the same design configuration. There are another two terminal joints between the Nb 3 Sn outsert and the two NbTi buslines, which connect the outsert terminals to the two current leads. The two Nb 3 Sn to NbTi terminal joints are of identical configurations. All of the joints will be praying-hands configuration with an operation current of 20 kA. The R&D for the joins has been carried out at the NHMFL. The joints design and test results are discussed in this article.