The mechanical properties and the near surface microstructure of the high-manganese twinning-induced plasticity (TWIP) steel X40MnCrAl19-2 have been investigated after deep rolling at high (200 °C), room and cryogenic temperature using different deep rolling forces. Uniaxial tensile tests reveal an increase in yield strength from 400 to 550 due to surface treatment. The fatigue behavior of selected conditions was analyzed and correlated to the prevailing microstructure leading to an increased number of cycles to failure after deep rolling. Deep rolling itself leads to high compressive residual stresses with a stress maximum of about 800 in the subsurface volume characterized by the highest Hertzian pressure and increased hardness up to a distance to the surface of approximately 1 mm with a maximum hardness of 475 0.1. Due to more pronounced plastic deformation, maximum compressive residual stresses are obtained upon high-temperature deep rolling. In contrast, lowest compressive residual stresses prevail after cryogenic deep rolling. Electron backscatter diffraction (EBSD) measurements reveal the development of twins in the near surface area independently of the deep rolling temperature, indicating that the temperature of the high-temperature deep rolling process was too low to prevent twinning. Furthermore, deep rolling at cryogenic temperature leads to a solid–solid phase transformation promoting martensite. This leads to inferior fatigue behavior especially at higher loads caused by premature crack initiation. At relatively low loads, all tested conditions show marginal differences in terms of number of cycles to failure.

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Due to pronounced work-hardening induced by the complex interplay of deformation mechanisms such as dislocation slip, twinning and/or martensitic phase transformation, high-manganese steels represent a class of materials well-suited for mechanical surface treatment. In the present study, the fatigue behavior of a high-mangsanese steel showing twinning-induced plasticity (TWIP) effect at room temperature (RT) was investigated after deep rolling at 550 °C. Results are compared to a former study discussing the behavior after RT deep rolling. Evolution of the near-surface microstructure was analyzed by scanning electron microscopy (SEM), microhardness measurements and residual stress depth profiles obtained by X-ray diffraction (XRD). Both uniaxial tensile tests and uniaxial tension-compression fatigue tests have been conducted in order to rationalize the macroscopic material behavior. Following deep rolling at 550 °C, SEM measurements employing electron backscatter diffraction (EBSD) revealed a heavily deformed surface layer as well as localized deformation twinning. Specimens showed inferior hardness and residual stress depth profiles when compared to RT deep rolled counterparts. Tensile tests indicated no difference between the conditions considered. Fatigue properties however were improved. Such behavior is rationalized by a more stable residual stress state induced by dynamic strain aging.

KurzfassungMechanische Oberflächenbehandlungen, beispielsweise das Festwalzen, spielen in der technischen Praxis eine bedeutende Rolle und tragen wesentlich zur Steigerung der Zuverlässigkeit hochbeanspruchter Komponenten bei. In einer Reihe von Fällen wurde gezeigt, dass eine Erhöhung der Prozesstemperatur die Wirksamkeit der Verfahren noch steigert, weil dies zu einer besseren Stabilisierung der eingebrachten Druckeigenspannungen führt. Eine wesentliche Voraussetzung zur Einführung dieser Verfahren in die Praxis ist allerdings, dass insgesamt effiziente und möglichst kurze Prozesse resultieren, bei denen die erzielbaren Eigenschaftsverbesserungen in einer ausgewogenen Relation zum Mehraufwand im Vergleich mit konventionellen Prozessen stehen. In der vorliegenden Arbeit wird gezeigt, dass die Prozessintegration von induktiver Wärmebehandlung und Festwalzen in diesem Zusammenhang vielversprechend ist und es werden erste Versuchsergebnisse vorgestellt.