The study of two- dimensional (2D) materials is a rapidly growing area within nanomaterials research. However, the high equipment costs, which include the processing systems necessary for creating these materials, can be a barrier to entry for some researchers interested in studying these novel materials. Such process systems include those used for chemical vapor deposition, a preferred method for making these materials. To address this challenge, this article presents the first open-source design for an automated chemical vapor deposition system that can be built for less than a third of the cost for a comparable commercial system. The materials and directions for the system are divided by subsystems, which allows the system to be easily built, customized and upgraded, depending upon the needs of the user. We include the details for the specific hardware that will be needed, instructions for completing the build, and the software needed to automate the system. With a chemical vapor deposition system built as described, a variety of 2D nanomaterials and their heterostructures can be grown. Specifically, the experimental results clearly demonstrate the capability of this open-source design in producing high quality, 2D nanomaterials such as graphene and tungsten disulfide, which are at the forefront of research in emerging semiconductor devices, sensors, and energy storage applications.
A direct-write method to fabricate a strain sensor directly on a structure of interest is reported. In this method, a commercial graphene ink is printed as a square patch (6 mm square) on the structure. The patch is dried at 100 °C for 30 min to remove residual solvents but the printed graphene remains in an insulative state. By scanning a focused laser (830 nm, 100 mW), the graphene becomes electrically conductive and exhibits a piezoresistive effect and a low temperature coefficient of resistance of −0.0006 °C−1. Using this approach, the laser defines a strain sensor pattern on the printed graphene patch. To demonstrate the method, a strain sensor was directly fabricated on a 3D-printed test coupon made of ULTEM 9085 thermoplastic. The sensor exhibits a gauge factor of 3.58, which is significantly higher than that of commercial foil strain gauges made of constantan. This method is an attractive alternative when commercial strain sensors are difficult to employ due to the high porosity and surface roughness of the material structure under test.
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