This paper describes the present status of high temperature superconductors (HTS) and of bulk superconducting magnet devices, their use in bearings, in flywheel energy storage systems (FESS) and linear transport magnetic levitation (Maglev) systems. We report and review the concepts of multi-seeded REBCO bulk superconductor fabrication. The multi-grain bulks increase the averaged trapped magnetic flux density up to 40% compared to single-grain assembly in large-scale applications. HTS magnetic bearings with permanent magnet (PM) excitation were studied and scaled up to maximum forces of 10 kN axially and 4.5 kN radially. We examine the technology of the high-gradient magnetic bearing concept and verify it experimentally. A large HTS bearing is tested for stabilizing a 600 kg rotor of a 5 kWh/250 kW flywheel system. The flywheel rotor tests show the requirement for additional damping. Our compact flywheel system is compared with similar HTS-FESS projects. A small-scale compact YBCO bearing with in situ Stirling cryocooler is constructed and investigated for mobile applications. Next we show a successfully developed modular linear Maglev system for magnetic train operation. Each module levitates 0.25t at 10 mm distance during one-day operation without refilling LN 2. More than 30 vacuum cryostats containing multi-seeded YBCO blocks are fabricated and are tested now in Germany, China and Brazil.
The progress of heavy-load HTS bearings depends on improvements in design,
material quality and reliable cooling. We have constructed, manufactured
and tested a 200 mm HTS journal bearing with a thermally encapsulated
YBCO ring. For maximum force the larger gap due to the bearing cryostat
(>4 mm) requires adjustment of the magnetic excitation pole distance and the Fe collector shim
thickness. HTS material progress is obtained by top-seeded single- or multiple-grain growth which
increases the averaged trapped magnetic flux density. Successful YBCO ring growth with radial
c axis distribution by seeding the inner ring surface has been performed. The encapsulation
ensures a substantially reduced cryogenic effort and stabilizes bearing operation at 78–79 K.
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