Drillstring vibrations namely axial, lateral and torsional vibrations are the primary reason for downhole tool failure and reduction in rate of penetration (ROP). Factors like bit design, bottom hole assembly, bit-rock interaction, rotational speed, wellbore hydraulics, weight on bit (WOB) and drillstring-borehole interaction affect vibrations, out of which only rotational speed and WOB can be changed in real-time to minimize vibrations. It has been a topic of interest to understand and model downhole vibrations, minimize them and find an optimum range of drilling parameters to increase the drilling efficiency. This article presents the results of experimental studies conducted on a fully automated drilling rig to examine the effects of drilling parameters on drillstring vibrations, torque and rate of penetration. The study is different in terms of the high-speed range and the use of axial vibration transmitter to measure the vibration severity as per ISO standards. Experiments were performed on two different rock samples with varying strength. Perfect hole cleaning with negligible fluid flow effect was assumed. Each experiment was run for an average of six minutes collecting an average of 120 data points which were then averaged out for analysis. Parametric study was carried out to analyze the impacts of bit strength to rock strength ratio, bit constant and intrinsic specific energy on torque using existing model. As the drillstring was stiff and small, torsional oscillations were not observed and only lateral and axial vibrations were studied. Effect of drilling parameters and vibration on ROP was studied only on soft rock sample as ROP on hard rock was too small to be recorded Once the input parameters for the analytic model were methodically selected they show good agreement with the experimental data. The results of the parametric study revealed that estimation of torque relies heavily on the bit constant. Axial vibrations increased when rotational speed was near to the natural frequency of the drillstring which resulted in increase of ROP. Type of formation affected the magnitude of lateral and axial vibrations. Reducing both rotational speed and WOB helps to minimize lateral vibrations in hard formations while reducing rotational speed can effectively reduce axial vibrations.
The Drilling Systems Automation Technical Section (DSATS) is a group of SPE volunteers from many nations, connected by their belief that drilling automation will have a long-term, positive influence on the drilling industry. DSATS implemented a student competition to encourage new entrants into the drilling industry who might consider creating and using automation tools and techniques in future drilling programs. The competition brings a hands on approach to the complex, multifaceted problem of drilling systems, expanding the breadth of knowledge and creative thought processes of the individuals who participate. This project challenges students who plan to become petroleum engineers and other students in related disciplines who may not currently think of the upstream drilling industry as a career opportunity. The competition requires university teams to design and build laboratory-scale drilling rigs to automatically drill through a sample of material unknown to the students. This paper presents the winning students' summary of the rig design, construction and operation of their test results and how it relates to their new understanding of the drilling process. In the fall of 2014, student teams from different petroleum engineering schools designed a rig that can drill through a concrete block filled with unknown formations while dealing with a drill bit and drillpipe chosen to ensure some common drilling dysfunctions. Based on the rig design, finalists from four universities were selected to move to the second phase of the competition (i.e. construction and testing phase). In the early-spring of 2015, the teams built their rigs. In May and June, they demonstrated the performance of their rig design and control algorithms by drilling the samples while witnessed by DSATS members.
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