An activated sludge process is an effective tool against effluent emissions in a pulp mill. It has only a few features which can be regarded deficiences. One of them is that effluent treatment of a modern pulp mill creates some 10-20 tonnes dry solids of biosludge per day. This sludge is difficult to burn due to its high moisture content. The most common way is to mix biosludge with primary sludge, to dewater the mixture in presses and finally to burn it in a solid fuel boiler. This type of sludge treatment incurs rather high costs and does not produce any net energy. Also combustion emissions vary depending on the boiler type.
The Metsä-Botnia Kemi Pulp Mill was the first mill in the world to burn biosludge in a recovery boiler. The system start-up was in 1993 and it has been in operation ever since.
Mechanically dewatered biosludge is mixed with weak black liquor and concentrated in a conventional evaporation plant equipped with a pressurized superconcentrator unit. In a modern recovery boiler, firing conditions are well controlled and monitored. Better emission control than in most bark fired boilers is achieved.
Accumulation of nonprocess elements, corrosion, plugging, scaling and some other operational problems were expected. A lot of experience has been gathered during the years of operation and reviewed in this presentation. The achieved benefits of the system are discussed.
Disposal of biosludge in a recovery boiler offers an economically and environmentally attractive alternative. Probably the best evidence from this is the fact that Metsä-Botnia has applied the same process solution in the recent reconstruction of the recovery departments at the Jouteno Mill.
The Bothnian Bay, which is the northernmost part of the Gulf of Bothnia in Northern Finland, is affected by effluents discharged from point sources such as the pulp and paper mills of Stora Enso Oyj Veitsiluoto Mill and Oy Metsä-Botnia Ab Kemi Mill at Kemi, and the Kemi municipal sewage plant, as well as the River Kemijoki. In this paper we discuss, how modernisation of the wastewater treatment plant at the mills, and process investments in the Best Available Techniques (BAT) for effluent treatment, have decreased the effluent discharges of biological oxygen demand (BOD), chemical oxygen demand (COD), total phosphorus (Tot-P), total nitrogen (TOT-N), total suspended solids (TSS) and adsorbable organically bound halogens (AOX) from the mills since 1988. One specific aim of the study was to determine the EOX (Extractable Organically Bound Halogens) concentrations in bottom sediment of the Bothnian Bay in order to assess whether the EOX concentrations reflect the reduction in discharges of chlorinated compounds. According to the monitoring program carried out every third year between 1997-2006, the decreasing trend in EOX concentrations in the top 2 cm of the bottom sediment reflect the decrease in organochlorine discharges (AOX) from the mills. In 1997 the EOX concentrations in bottom sediment varied between 3-70 microg of Cl g(-1) (dry weight), and in 2006 between 3.3-32 microg of Cl g(-1) (dry weight).
The Bothnian Bay at Kemi, which is the northernmost basin of the Gulf of Bothnia in the Baltic Sea, is affected by effluents from point sources such as pulp and paper mills and municipal sewage plant. During the period 1988-2008, the accumulated values of effluent volume, BOD7, CODCr, Tot-P, Tot-N, TSS and AOX from these point sources fell considerably as follows: 1) effluent volume by 24%, BOD7 by 92%, CODCr by 74%, Tot-P by 79%, Tot-N by 38%, TSS by 76% and AOX by 93%. The decrease in the effluent loadings is due to the introduction of Best Available Techniques (BAT) for the production processes and wastewater treatment at the pulp and paper mills. According to the long-term monitoring program that has been carried out every third year between 1997-2009, the decreasing trend in EOX-concentrations in the top 2 cm of the bottom sediment reflects the decrease in organochlorine discharges (AOX) from the mills. In 1997, the EOX concentrations in bottom sediment varied between 3-70 μg of Cl g(-1) (dry weight), and in 2009 between 1.2-31 μg of Cl g(-1) (dry weight).
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