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AISI 316 steel has good corrosion behavior and high-temperature stability, but often prolonged exposure to temperatures close to 700 °C in aggressive environments (e.g., in boilers and furnaces, in nuclear installations) can cause problems that lead to accelerated corrosion degradation of steel components. A known solution is to prepare alumina ceramic coatings on the surface of stainless steel. The aim of this study is to obtain aluminum oxide ceramic coatings on 316L austenitic steel, by Plasma Electrolysis Oxidation (PEO), using a pulsed unipolar power supply. The structures obtained by PEO under various experimental conditions were characterized by XPS, SEM, XRD, and EDS analyses. The feasibility was proved of employing PEO in NaAlO2 aqueous solution using a pulsed unipolar power supply for ceramic–like aluminum oxide films preparation, with thicknesses in the range of 20–50 μm, and a high content of Al2O3 on the surface of austenitic stainless steels.

In this study, the surface of commercially pure titanium (Cp-Ti) was covered by a 21–95 µm-thick aluminum oxide layer using plasma electrolytic oxidation. Coating characterization revealed the formation of nodular and granular α- and γ-Al2O3 phases with minor amounts of TiAl2O5 and Na2Ti4O9 which yielded a maximum 49.0 GPa hardness and 50 N adhesive critical load. The corrosion resistance behavior in 3.5 wt.% NaCl solution of all plasma electrolytic oxidation (PEO) coatings was found to be two orders of magnitude higher compared to bare Ti substrate.

Phosphorus-incorporated oxide layers were grown on commercially pure titanium during plasma electrolytic oxidation in sodium dihydrogen phosphate dihydrate solution. Microstructure, mechanical and electrochemical behavior of the surface oxides indicated a dominant anatase and rutile structure of TiO2 with nanocrystallites ranging from 45-64 nm and 48-98 nm, respectively as well as Ti 2+ , Ti 3+ and Ti 4+ chemical species. Using a combination of process time, applied current and electrolyte concentration, coating thicknesses up to about 10 µm were fabricated. Best mechanical performance was observed for potentiostatic deposited samples yielding a 453 HV300 hardness, 19 N adhesive failure and 38 N full delamination resistance. All PEO-coated samples in this work exhibit a corrosion current density with one order of magnitude lower than CP-Ti when subjected to Ringer's physiological solution.

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