An embedded Fiber Bragg Grating (FBG) strain sensor and an FBG temperature sensor have been shown to be able to accurately monitor the industrial composite cure process of a glass/ epoxy plate devoted to aeronautical applications. The internal absolute strain level in the plate was determined, free of temperature effect thanks to a differential method. After curing, a residual compression strain of about -0.22% was observed, which represents a short part of the range in compression for a single mode fiber. Later on, the embedded FBG strain sensor could be used as a smart sensor for the health monitoring of composite structures, e.g. for impact or layer delamination detection.

Optical-fiber sensors based on fiber Bragg gratings (FBGs) provide accurate, nonintrusive, and reliable remote measurements of temperature, strain, and pressure, and they are immune to electromagnetic interference. FBGs are extensively used in telecommunications, and their manufacture is now cost-effective. As sensors, FBGs find many industrial applications in composite structures used in the civil engineering, aeronautics, train transportation, space, and naval sectors. Tiny FBG sensors embedded in a composite material can provide in situ information about polymer curing (strain, temperature, refractive index) in an elegant and nonintrusive way. Great improvements in composite manufacturing processes such as resin transfer molding (RTM) and resin film infusion (RFI) have been obtained through the use of these sensors. They can also be used in monitoring the “health” of a composite structure and in impact detection to evaluate, for example, the airworthiness of aircraft. Finally, FBGs may be used in instrumentation as composite extensometers or strain rosettes, primarily in civil engineering applications.

Embedded distributed micro/macro-bending multimode optical fiber transducers multiplexed in the time domain (photon counting, optical time domain reflectometry) and quasi-distributed embedded in-fiber Bragg grating (FBG) filters based on wavelength measurement and demultiplexing encoding have been used for damage detection assessment in a radome sandwich structure. Both methods are well suited for detection and localization of permanent damage induced by impacts of energy ranging from 8-20 J. Optical fiber sensor measurements have been compared to those given by classical health monitoring methods using ultrasonics and shearography, as well as infrared thermography.