The helical Savonius rotor (HSR) is used as green energy generation. The accurate design of HSR is essential before installing any wind farm in a region. It has been widely employed that positive static torque coefficients of helical Savonius rotor are higher compared to conventional semicircular rotor stated by several researchers. The reason is behind that the formation of secondary vortex of fluid. It is leading by vertical vortex flow, which passes over the curve surface and creates drag force. Still now, various design have been proposed to meet peak power output through optimum geometry parameters like blade profile design, aspect ratio and overlap ratio. The selection of blade material is also the influencing parameter to improve the starting torque of the rotor. In this regards present paper is aim to study the details experimental, numerical, and analytical review on HSR and selection of blade material with minimum production cost.