Purpose. Development of a mathematical model of a heavy loaded gear transmission with a self-aligning drive gear; evaluation of the dynamic load on the gear transmission in the gear alignment process. Methodology. The calculation schematic and equations of the relative motion of the self-aligning drive gear are formed using the methods of rigid body dynamics. Analytical expressions for the gear self-alignment time, collision velocity during the alignment and dynamic load factor are obtained by integrating an ordinary differential equation. Methods of the linear theory for oscillations are used to determine the dynamic factor. Findings. The article investigates the state-of-art design and mathematical models of the self-aligning gear. An equation for the relative motion of the moving part of the gear has been formed using the methods of rigid body dynamics. It is shown that by using the proposed hypotheses, the movement of the gear can be reduced to rotation about the instantaneous axis. The influence of geometric and dynamic parameters of the ball mill drive on dynamic loads in the open gear transmission is investigated. The gear alignment speed dependences on the tooth mesh misalignment angle in the gear transmission and the inertial parameters of the gear have been obtained. The obtained dependencies were used to calculate the time and speed of the gear alignment in the open gear transmission of the ball mill 5.5 6.5 (central discharge ball mill). It is shown that in the real range of mesh misalignment angles and gear parameters, the time of the gear alignment is several orders of magnitude less than the time of teeth re-engagement. In the presence of the variable component of the mesh misalignment angle, the gear will constantly make a relative motion with strikes; depending on the current value of the mesh misalignment angle, the dynamic load on the gear transmission can be significant. It is shown that when assessing the efficacy of self-aligning gears, it is necessary to take into account a possible increase in dynamic loads. The dynamic factor and the load factor are calculated for the nominal value of the mesh misalignment angle in the open gear transmission of 5.5 6.5 ball mills. Originality. A mathematical model of the dynamics of a self-aligning gear transmission in heavy duty machine drives has been developed. A quantitative assessment of internal dynamic load factor in an open gear transmission of 5.5 6.5 ball mills has been carried out. Practical value. A method for determining the dynamic component of the load on a gear transmission containing a self-aligning drive gear has been developed.
One of the most prominent sources that changed the life of the whole world was the discovery of the most efficient energy source-electricity. From the scientific point of view, the electricity is a particular set of physical phenomena which is characterized by the presence and the distinctive flow of electric charge. It is created when the small particles-electrons move between the atoms. This process creates an electric current. This current is used to energize different kinds of equipment. In our modern world electricity is used for industry and agriculture, communication and transportation. We use electrical power for heating, cooling and lighting our houses, for cooking food, and for numerous devices and gadgets such as TV-sets, computers and smart phones. Electrical power industry can be fair enough called a backbone of the modern industry and everyday life. The electric power industry is commonly split up into four processes. These are electricity generation such as a power station, electric power transmission, electricity distribution and electricity retailing. Electricity generation is the process of generating electric power from sources of primary energy. For electric utilities, it is the first process in the delivery of electricity to consumers. Electricity is most often generated at a power station by electromechanical generators, primarily driven by heat engines fuelled by combustion or nuclear fission but also by other means such as the kinetic energy of flowing water and wind. Electric power transmission is the bulk movement of electrical energy from a generating site, such as a power plant, to an electrical substation. The interconnected lines which facilitate this movement are known as a transmission network. This is distinct from the local wiring between high-voltage substations and customers, which is typically referred to as electric power distribution. The combined transmission and distribution network is known as the "power grid" in North America, or just "the grid". In the United Kingdom, the network is known as the "National Grid". Electric power distribution is the third stage in the delivery of electric power. It carries electricity from the transmission system to individual consumers. Distribution substations connect to the transmission system and lower the transmission voltage to medium voltage ranging between 2 kV and 35 kV with the use of transformers. Primary distribution lines carry this medium voltage power to distribution transformers located near the customer's premises. Distribution transformers again lower the voltage to the utilization voltage of household appliances and typically feed
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