The objective of this study was to find opportunities for metal waste recycling in the process of rock breaking in mines. A built-up cutter design for a combined cutter-loader and a recycling technique for a considerable portion of the deteriorated tool are suggested. Industrial tests have proven the possibility of a ten-fold increase in the use of cutters on mining machines for coal rock mass destruction. The proposed technique allows a four times reduction in metal consumption in the production and use of cutters and a reduction of the ultimate resulting waste by 80%. This advanced technique could be transferred extensively into such industries as open-cast mining, repair of motor-roads, construction and agriculture.
Extraction, storage and transportation of coal are complicated by the danger of spontaneous combustion centers due to toxic gases emission. At various technological processes, the formation of clusters consisting of coal particles of various sizes is possible. In the course of the research, the influence of the size of coal particles on the danger of spontaneous combustion of oxidizing material clusters was estimated. The studies of coal chemical activity have shown that for most seams of Kuzbass mines, the amount of absorbed oxygen increases significantly with decreasing particle size. Coal dust can be more active than coal in 3-8 times. For some seams, the coal breakage has almost no effect on its chemical activity in relation to oxygen. It is determined that the duration of incubation period of spontaneous combustion also varies depending on the size of particles forming the coal cluster. For the appearance of spontaneous combustion centers, the size of coal dust clusters may be in 2– 4 times smaller than for coal. In order to increase the safety of work for all the seams it is necessary to study the chemical activity in relation to oxygen, the tendency to spontaneous combustion, and the duration of the incubation period not only for coal samples, but also for coal dust.
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