The development of the unsteady suction side boundary layer of a highly loaded LP turbine blade has been investigated in a rectilinear cascade experiment. Upstream rotor wakes were simulated with a moving-bar wake generator. A variety of cases with different wake-passing frequencies, different wake strength, and different Reynolds numbers were tested. Boundary layer surveys have been obtained with a single hotwire probe. Wall shear stress has been investigated with surface-mounted hot-film gages. Losses have been measured. The suction surface boundary layer development of a modern highly loaded LP turbine blade is shown to be dominated by effects associated with unsteady wake-passing. Whereas without wakes the boundary layer features a large separation bubble at a typical cruise Reynolds number, the bubble was largely suppressed if subjected to unsteady wake-passing at a typical frequency and wake strength. Transitional patches and becalmed regions, induced by the wake, dominated the boundary layer development. The becalmed regions inhibited transition and separation and are shown to reduce the loss of the wake-affected boundary layer. An optimum wake-passing frequency exists at cruise Reynolds numbers. For a selected wake-passing frequency and wake strength, the profile loss is almost independent of Reynolds number. This demonstrates a potential to design highly loaded LP turbine profiles without suffering large losses at low Reynolds numbers.

This paper shows how it is possible to reduce the number of blades in LP turbines by approximately 15% relative to the first generation of high lift blading employed in the very latest engines. This is achieved through an understanding of the behaviour of the boundary layers on high lift and ultra high lift profiles subjected to incoming wakes. Initial development of the new profiles was carried out by attaching a flap to the trailing edge of one blade in a linear cascade. The test facility allows for the simulation of upstream wakes by using a moving bar system. Hot wire measurements were made to obtain boundary layer losses and surface mounted hot films were used to observe the changes in boundary layer state. Measurements were taken at a Reynolds number between 100,000 and 210,000. The effect of increased lift above the datum profile was investigated first with steady and then with unsteady inflow (i.e. with wakes present). For the same profile, the losses generated with wakes present were below those generated by the profile with no wakes present. The boundary layer behaviour on these very high lift pressure distributions suggested that aft loading the profiles would further reduce the profile loss. Finally, two very highly loaded and aft loaded LP turbine profile were designed and then tested in cascade. The new profiles produced losses only slightly higher than those for the datum profile with unsteady inflow, but generated 15% greater lift.

This paper describes a detailed study into the unsteady boundary layer behaviour in two high lift and one ultra high lift Rolls-Royce Deutschland LP turbines. The objectives of the paper are to show that high lift and ultra high-lift concepts have been successfully incorporated into the design of these new LP turbine profiles.Measurements from surface mounted hot film sensors were made in full size, cold flow test rigs at the altitude test facility at Stuttgart University. The LP turbine blade profiles are thought to be state of the art in terms of their lift and design philosophy. The two high lift profiles represent slightly different styles of velocity distribution. The first high-lift profile comes from a two stage LP turbine (the BR710 cold-flow, high-lift demonstrator rig). The second high-lift profile tested is from a three-stage machine (the BR715 LPT rig). The ultra-high lift profile measurements come from a redesign of the BR715 LP turbine: this is designated the BR715UHL LP turbine. This ultra high-lift profile represents a 12% reduction in blade numbers compared to the original BR715 turbine.The results from NGV2 on all of the turbines show "classical" unsteady boundary layer behaviour. The measurements from NGV3 (of both the BR715 and BR715UHL turbines) are more complicated, but can still be broken down into classical regions of wake-induced transition, natural transition and calming. The wakes from both upstream rotors and NGVs interact in a complicated manner, affecting the suction surface boundary layer of NGV3. This has important implications for the prediction of the flows on blade rows in multistage environments.