The packaging and labels graphic industry is dominated by several main printing techniques, namely flexography, offset, gravure and digital printing. Each technique is suitable for a particular type of graphic product and differs in the way ink is transferred to the printing substrate and by the type of image carrier employed. Depending upon the printing process, the printing ink is transferred to the substrate either directly or indirectly. High-quality prints in analogue technologies are based on ink transfer from printing plate to printing substrate, while digital printing is based on inkjet or statical ink transfer directly to the printing substrate. Since the development of digital commercial printing in the mid-1990s, devices have emerged that can reproduce almost the same quality in any required application. Digital printing has created a revolution in the printing industry, where inkjet printing and electrophotography printing are fast-growing digital printing techniques. Inkjet printing is one of the most popular non-impact printing technologies, where printing is performed without
The use of non-wood fibres for paper production could be one of the most environmentally friendly and economical alternatives. Reducing the consumption of wood pulp in paper and cardboard production by replacing wood pulp with alternative plant biomass could be a viable solution, as the amount of non-wood fibres in biomass is far from being exhausted. In this study, straw from the most commonly grown agricultural crops in Croatia was used as a source of non-wood fibres. Agricultural residues from wheat, barley and triticale were selected as a substitute for wood fibres for the production of laboratory papers with straw fibres. Under laboratory conditions, straw pulp was mixed with recycled wood pulp in a ratio of 30:70 to produce paper sheets that can be printed with different printing techniques. Regardless of the printing technique used, it is desirable that the prints contain a high-quality reproduction of the image and text on the surface of the paper and that the ink does not penetrate completely through the substrate. In this context, this study observed the use of laboratory-made papers with non-wood fibres as the printing substrate by analysing the maximum depth of ink penetration into the printing substrate obtained with two printing techniques - a modern one (digital UV inkjet) and a very high quality conventional one (gravure). It was found that the gravure printing favoured a greater penetration of the UV ink into the substrate with the addition of straw pulp compared to the digital printing technique. However, this is a consequence of the printing technique, as similar ink penetration was also observed on the laboratory substrate made only from recycled fibres. Compared to commercial papers, the ink penetration is slightly higher into the laboratory made printing substrates. It is interesting to note that the printing substrate with the addition of 30% triticale pulp has the lowest ink penetration, especially in multicolour prints produced with the digital UV inkjet printing technique.
Nowadays, there is a strong initiative to use recycled or biodegradable materials in all aspects of production including the graphic industry. In this study, paper was used as a material fulfilling the two of mentioned properties. Under laboratory conditions, papers were made of 70% pulp from recycled wood fibres with an addition of 30% straw pulp (wheat, barley or triticale). Considering the importance of the possibility of printing such media based on their end use, the influence of fibre type on vapour barrier properties was studied and overall migration to hydrophilic and fatty food simulants was measured. Analyses were performed on digital, flexographic, and offset prints obtained by printing laboratory papers with UV-curable black ink. It was found that prints produced using the offset technique, in which the ink remains on the surface of the paper, had lower overall levels of migration compared to other printing techniques. The paper produced appears to have the potential to be used as a secondary food packaging material.
Traditional papermaking is based on the use of an aqueous suspension consisting of cellulose fibres obtained by processing wood, non-wood plants or waste paper. With growing environmental concerns regarding deforestation and CO2 production, the paper industry has been always looking for new sources of non-wood pulp that would produce papers of similar quality to those made from wood pulp. Cereal straw from wheat, barley or triticale crops that remains on fields as a residue after grain harvesting has proven to be a good substitute for virgin wood fibres needed in the production of recycled paper. In this study, the quality of printed text on recycled paper with added straw pulp is evaluated mainly based on the line and edge characteristics of the printed letters. For this purpose, three types of laboratory paper substrates were first prepared using recycled wood pulp with the addition of 30% wheat, barley, or triticale straw pulp. The same letter pattern was printed with black ink on each paper substrate at a standard size of 12 pt with two common typefaces: Arial and Times New Roman. The quality of the printed letters was assessed through the measured print quality parameters such as blurriness, raggedness, fill and contrast. The resulting measurements were compared with the results obtained on the reference and control samples made exclusively from recycled wood pulp as a substrate from laboratory and commercial production. In terms of fill and contrast values, the uniformity of lines printed on the recycled papers with added straw pulp is the same or very similar to the reference and control papers. Letters printed in Arial (sans-serif) typeface show slightly better reproduction quality than letters printed in Times New Roman (serif) typeface. The measured parameters blurriness and raggedness of all laboratory-made paper substrates (with and without straw pulp) had similar values between 0.17 mm and 0.20 mm, resulting in a very similar reproduction quality compared to the reference paper substrate.
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