Industrial development continues to present challenges for manufacturers. One of them is additive manufacturing (AM) with metallic materials. One promising solution is wire arc additive manufacturing (WAAM). Currently, WAAM is a more promising tool for developers, firstly due to the simplicity of its realization and secondly for its cost-effectiveness. Building materials are represented by welding wires, so the deposition rate is favorable. A pulse power source is commonly used in this scheme of realization. Much less attention has been paid to the optimization of the power source working regime, i.e., welding mode. Indeed, the power determines the whole process of WAAM. Therefore, in the present work, an attempt has been made to perform a scientifically based design for the optimal welding mode. The austenitic welding wire was chosen to eliminate phase-transition effects in the solid state of the deposited metal. As a result of the investigation, the advantages of the designed welding mode for WAAM application are made clear. Successful efforts have been made to optimize welding modes for WAAM applications. This study is important for manufacturers as well as engineers and scientists.

Industrial development continues to present challenges for manufacturers. One of them is additive manufacturing (AM) with metallic materials. One promising solution is wire arc additive manufacturing (WAAM). Currently, WAAM is a more promising tool for developers, firstly due to the simplicity of its realization and secondly for its cost-effectiveness. Building materials are represented by welding wires, so the deposition rate is favorable. A pulse power source is commonly used in this scheme of realization. Much less attention has been paid to the optimization of the power source working regime, i.e., welding mode. Indeed, the power determines the whole process of WAAM. Therefore, in the present work, an attempt has been made to perform a scientifically based design for the optimal welding mode. The austenitic welding wire was chosen to eliminate phase-transition effects in the solid state of the deposited metal. As a result of the investigation, the advantages of the designed welding mode for WAAM application are made clear. Successful efforts have been made to optimize welding modes for WAAM applications. This study is important for manufacturers as well as engineers and scientists.

No abstract

Thermomechanically cold processed (TMCP) steels with a high level of strength are actively used in various constructions. The high strength of the TMCP steels is acquired due to the formation of the fine-grained structure. Such steels have relatively low carbon percentage. These greatly simplify the solution of the problem of improving the quality and reliability of metal structures. At the same time this raises new questions in terms of the technology for welding such steels. In the first instance, it is conditioned by the complex behavior of the TMCP structure under the welding thermal cycle effect. The most important property of the welded joint is yield stress (YS) which characterizes the workability of the whole joint. The estimation of the YS while developing the welding technology is a valuable task for design. This current research has made a complex investigation of the modern welding technique's effect on the behavior of the yield stress formation in TMCP steel welded joints. For progressive technology development, pulse arc welding was used.