In the asphalt materials community, the most critical research need is centered around a paradigm shift in mixture design from the volumetric process of the previous 20-plus years to an optimization procedure based on laboratory-measured mechanical properties that should lead to an increase in long-term pavement performance. This study is focused on advancing the state of understanding with respect to the value of intermediate temperature cracking tests, which may be included in a balanced mix design. The materials included are plant-mixed, laboratory-compacted specimens reheated from the 2013 Federal Highway Administration’s (FHWA’s) Accelerated Loading Facility (ALF) study on reclaimed asphalt pavement/reclaimed asphalt shingle (RAP/RAS) materials. Six commonly discussed intermediate temperature (cracking and durability) performance testing (i.e., Asphalt Mixture Performance Tester [AMPT] Cyclic Fatigue, Cantabro, Illinois Flexibility Index Test [I-FIT], Indirect Tensile Cracking [ITC, also known as IDEAL-CT], Indirect Tensile Nflex, and Texas Overlay Test) were selected for use in this study based on input from stakeholders. Test results were analyzed to compare differences between the cracking tests. In addition, statistical analyses were conducted to assess the separation among materials (lanes) for each performance test. Cyclic fatigue and IDEAL-CT tests showed the most promising results. The ranking from these two tests’ index parameters matched closely with ALF field performance. Furthermore, both showed reasonable variability of test data and they were successful in differentiating between different materials.

With the advancement of Balanced Mixture Design (BMD), laboratory performance tests for asphalt materials are being assessed for their relation to cracking performance in the field. However, most BMD applications do not account for long-term aging. This gap limits the appropriateness of thresholds and the potential of BMD to improve pavement performance as more amounts of the additives and reclaimed materials available can behave in drastically different fashions between early, intermediate, and late stages of service. In this study, five mixtures with documented field performance from the Federal Highway Administration’s Accelerated Loading Facility were subjected to long-term oven aging (LTOA) protocols. In addition to reheating loose mixtures containing reclaimed asphalt pavement and shingles, the two LTOA methods were 8 h at 135°C and 3 d at 95°C. The objective of this paper is to compare aging approaches, particularly whether equivalence between long-term aged procedures exists, and to highlight the sensitivity (or lack thereof) of common laboratory mixture performance tests. The Indirect Tensile Cracking (IDEAL-CT), Illinois Flexibility Index, Asphalt Mixture Performance Tester cyclic fatigue, and dynamic modulus tests were employed. The results show a collapse in mixture cracking indices when LTOA is incorporated, raising concerns over BMD implementation using criteria established exclusively with short-term oven aging. Use of [Formula: see text] presented a universal and logic shift in response from the reheated to LTOA state, affirming utility as an aging index. Blending insights can possibly be gleaned from the data, although 95 and 135°C LTOA procedures yield mostly equivalent linear viscoelastic and cracking indices.

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The asphalt community is focused on the paradigm shift in mixture design from volumetrics to an optimization procedure based on performance tests called balanced mixture design (BMD). Laboratory performance tests are being assessed for their relationship to binder properties and field performance. However, existing BMD practice does not account for long-term oven aging (LTOA). This gap limits the appropriateness of thresholds and the potential of BMD for improving pavement performance. The Federal Highway Administration’s Asphalt Materials Research Program has launched a three-phase study to provide insights into relevant performance testing. Phase I compared seven cracking performance tests after short-term aging, whereas Phase II evaluated the sensitivity of selected performance tests to LTOA. Phase III, in which seven loose mixtures collected from Montana, Vermont, Ohio, and Florida were subjected to LTOA, is presented in this paper. The indirect tensile cracking, Illinois Flexibility Index, dynamic modulus, and cyclic fatigue tests were employed before and after two proposed LTOA conditioning protocols. Additionally, chemical, rheological, and fracture properties were obtained from extracted binders to obtain a better understanding of the impact of binder properties on mixture performance indices. Results illustrate that LTOA is critical for a comprehensive BMD framework and, thus, some of the testing protocols, indices, and thresholds need to be refined further.

As balanced mixture designs move forward, obtaining index properties quickly will become critical to routine application. This paper details a study into streamlining performance tests so that users may make decisions on as-designed and as-built material in a shorter period. This study is unique to asphalt materials research through its use of the Scrum methodology. Scrum is a form of the Agile project management technique often used in software development to manage complex projects. This process can also address the intricacies of applied research, with a focus on delivering high-value products through an iterative procedure. This paper is focused on optimizing temperature–frequency combinations in dynamic modulus (| E*|) tests to generate an equivalent master curve more rapidly. Three different versions of | E*| tests were conducted on four mixtures using combinations of five temperatures and seven frequencies in an asphalt mixture performance tester (AMPT). Cyclic fatigue testing was also conducted, which allowed for computation of the apparent damage capacity ( Sapp). The results for Sapp show that there is no statistical difference between the three versions. Also, analysis showed that the total testing time for | E*| can be reduced by half without significant changes to master curves and values of Sapp generated under the testing sweep prescribed in the test standards. A streamlined testing version is provided based on a predefined evaluation approach to ensure adequate equivalency of critical parameters from the full testing suite.