Neat polypropylene (PP)- and post-industrial recycled polypropylene (rPP)-based wood-plastic composites (WPC) were manufactured using 40% mahogany wood flour (WF). The effect of particle size (0.074 to 0.149 mm, 0.177 to 0.250 mm, and 0.400 to 0.841 mm) on the selected properties of PP and rPP composites was studied. The influence of 3% maleic anhydride grafted polypropylene (MAPP) presence in the formulation was also evaluated. Test specimens were manufactured using a combination of extrusion and injection molding processes. The density and mechanical properties, such as flexural strength, flexural modulus, tensile strength, tensile modulus, elongation at break, hardness and impact strength values were determined. Morphology of the manufactured composites was also studied using scanning electron microscopy (SEM) analysis. Results showed that the particle size, polypropylene type (neat or recycled), and presence of MAPP had important effects on WPC’s properties. Density, flexural modulus, tensile modulus, and impact strength values increased with decreased particle size regardless of the presence of MAPP. Flexural strength values increased with decreased particle size without MAPP. Regardless of particle size, addition of MAPP in composites provided higher flexural strength, flexural modulus, tensile strength, and tensile modulus values but lower elongation at break values compared to composites without MAPP.

The effects of lignocellulosic filler type and filler loading levels were investigated relative to selected properties of thermoplastic polyurethane (TPU)-based composites. Teak wood (TK), rice husks (RH), and microcrystalline cellulose (MCC) were used as lignocellulosic fillers at 15 wt% and 30 wt% filler loading levels. Test specimens were manufactured using both extrusion and injection molding, except for abrasion resistance samples that were manufactured using a compression molding process. Density, tensile, flexural, and impact properties, and hardness and abrasion resistance values, of the specimens were determined. The composites’ morphology was studied using scanning electron microscopy analysis; results showed all filler types and filler loading levels were affected by the TPU’s density and mechanical properties. The TPU composites were successfully produced using TK, RH, and MCC as lignocellulosic fillers. Regardless of filler type, addition of 15% filler to TPU yielded excellent mechanical properties. With 30% MCC filler, composite properties increased due to their higher surface area, while properties of TK- and RH-containing specimens were, at 30%, reduced. There was a proportional correlation between hardness and modulus, with both increasing with a rising filler loading level. Abrasion resistance of TPU decreased with the presence of filler. Regardless of filler type, abrasion resistance continued to drop at higher filler loading levels. Scanning electron micrographs showed better MCC distribution in the TPU matrix.

The aim of this study was to produce mahogany (Swietenia macrophylla) wood flour filled polypropylene (both recycled and virgin) composites and to determine the effects of maleic anhydride-grafted polypropylene (MAPP) on the interfacial compatibility, density, and other mechanical properties of the resulting composites. Approximately 40 wt% of mahogany wood flour, and 60 wt% of polypropylene, 3 wt% of MAPP, 1.5 wt% of zinc stearate, and 1.5 wt% of wax were used during composite manufacturing. Test specimens were manufactured using extrusion and injection molding processes. The flexural, tensile, impact, and hardness properties of all specimens were determined. Scanning electron microscopy was used to study the morphology and interfacial compatibility of the filler in prepared composites. The test results showed that MAPP use and the filler rates affected the density and mechanical properties of test specimens.

The objective of this study was to evaluate the replacement of wood flour by Turkish pine bark residues for production of wood plastic composites. High density polyethylene was chosen as matrix and seven different compositions were used for production of composites. In order to compare the effect of bark residues flour as a filler, bark residues-HDPE composites were produced with various wt% bark residues loading (10, 20, 30 and 40 wt%). Bark residues filled HDPE pellets were produced by using a twin-screw extruder, then 25 cm (l) x 25 cm (w) and 2 mm (t) composites were produced with compression molding technique according to ASTM D4703-10. For each composition, three composites were produced. Tensile and flexural tests were performed with a Universal Testing machine. Impact strength was measured with a Zwick HIT5.5P Impact Testing machine. Tensile and impact strength of the composites decreased with increasing bark flour loading whereas bending strength and modulus of eleasticity values were improved with addition of the bark flour. All produced bark flour filled composites showed better modulus of elasticity and bending strength properties than ASTM D6662-13 standard requirements for polyolefinbased plastic lumber. Morphological properties of bark residues-HDPE composites were characterized by scanning electron microscopy (SEM) technique.

The effects of press pressure on laboratory-made parallel strand lumbers (PSLs) that were manufactured from fast-growing rotary-peeled I-77/51 (Populus deltoides) hybrid poplar clones' veneer strands with a urea formaldehyde (UF) adhesive using press pressures ranging from 7.5 to 15 kg cm −2 in increments of 2.5 kg cm −2 were investigated. The physical and mechanical properties of PSL were affected by the press pressures. However, press pressures did not affect the combustion properties. Results indicated that higher press pressures lead to higher densification or compaction rates and specific gravities (SGs). For improved physical and mechanical properties, higher press pressures were found to be necessary. A press pressure of 12.5 kg cm −2 was found to be the optimum press pressure in relation to PSL properties. There are positive correlations among SG and mechanical properties as well as press pressures. The results may provide valuable information to assess the behavior of structural composite lumbers, including PSLs, that are manufactured using low and high press pressures. Utilization of fastgrowing tree species is possible because their strength properties are improved through pressing.