After findings were made in the pre-salt province that represented a major discovery for the oil industry, drilling activity in Brazil has been focused primarily on economically viable ways to develop these reserves. The pre-salt cluster is a geological formation that consists of organic microbial carbonates and other sediments. The reservoir poses innumerous drilling challenges, including hard silicate nodules and low-porosity layers, which make the formation strength extremely high. Also, the heterogeneity level of such carbonates (within centimeters) imposes extra challenges, especially on drilling shock & vibration, with low rates-of-penetration (ROP), raising pre-salt well construction costs. To offer a technical solution, the service provider applied an innovative approach based on two pillars: a model-based design approach, leading to two drill bit designs with improved cutting structure resistance, with dynamic stability, delivering the entire section in one bit run with higher ROP. Along with the technology, a new workflow called "stratigraphic zonation for drilling" was implemented. This paper reviews the work covering this new stratigraphic zonation workflow, the development of this virtual drilling scenario and some field results with lessons learned and way forward.

The pre-salt carbonates of Brazil pose drilling and characterization challenges associated with inherent reservoir heterogeneity; and borehole imaging while drilling often provides insights helpful for both, operational and subsequent decisions. The findings and learnings from a 3-well campaign, offshore Brazil are presented to assess and validate a recently deployed high-definition borehole imaging technology that provides industry’s first real-time ultrasonic amplitude images and time-to-depth corrections for best possible images maintaining the geological features integrity. High-definition ultrasonic measurements were acquired at two central frequencies with 0.2-in resolution and provided amplitude and transit time images for geological characterization and petrophysical evaluation in addition to azimuthal ultrasonic calipers. The lossy nature of amplitude data makes it difficult to transmit in real-time; therefore, a unique data compression technology was used to achieve industry’s first high quality amplitude images streaming while drilling. In deepwater operations acquisition of high-definition logging while drilling (LWD) images can be severely degraded if time-to-depth offset due to heave is not compensated. Recently developed heave-filtering workflows ensured the integrity of subsurface features. The time-indexed data was processed with this application in real-time, providing good results and confidence in the capability of this technology. Image-logs of the first well were helpful in interpretation and added value to the reservoir understanding; however, many intervals suffered from lack of confidence in image features. Simulations were performed to improve the images acquisition parameters based on learnings from this experience. New optimized operational parameters were applied in next two wells, resulting in image logs of excellent quality. Data from second well suffered from high heave while drilling, which required implementation of the heave-filtering memory data workflow. For the third well, an additional requirement for real-time image quality-control was defined, requiring data to be processed after every drill-stand. Real-time data quality provided confidence in optimal quality of memory data, thereby eliminating the need of post-drilling wireline operations in open-hole. The images acquired in memory helped characterize intervals of stromatolites with various morphology, and zones of vugs distribution, providing excellent alternative for wireline logging, de-risking the operations in pre-salt carbonate logging in Brazil offshore operations.