Nanomaterials have found many applications due to their unique properties such as high surface-to-volume ratio, density, strength, and many more. This review focuses on the recent developments on the synthesis of nanomaterials using process intensification. The review covers the designing of microreactors, design principles, and fundamental mechanisms involved in process intensification using microreactors for synthesizing nanomaterials. The microfluidics technology operates in continuous mode as well as the segmented flow of gas–liquid combinations. Various examples from the literature are discussed in detail highlighting the advantages and disadvantages of microfluidics technology for nanomaterial synthesis.

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This work investigates the effect of a modified nickel‐doped metal‐organic framework (Ni‐ZIF‐67) as a filler on thermal, mechanical, and water vapor permeability properties of environmentally friendly waterborne polyurethane (WPU). The facile and greener ultrasound (sonochemical) technique is developed to prepare multifunctional Ni‐ZIF‐67@WPU nanocomposites, exhibiting superior crystallinity and uniform distribution. The resultant Ni‐ZIF‐67 nanoparticles and Ni‐ZIF‐67@WPU films are characterized by various techniques, including powder XRD, FE‐SEM, FTIR, TGA, UTM, contact angle, and antibacterial properties. Ni‐ZIF‐67@WPU nanocomposites exhibited excellent three‐fold mechanical performance (tensile strength ≈22 MPa) at a very low 5 wt.% filler loading and high thermal stability compared to pristine WPU. In addition, Ni‐ZIF‐67@WPU exhibited optimum water vapor permeability performance at 5.0 wt.% filler with the potential antibacterial application. Demonstrate that the rapid and facile synthesis approach can enhance the interaction of filler and matrix, high surface area, and tuneable pore size of filler material. This new insight has a new green approach for fabricating advanced nanocomposites toward practical utilization.

This study effectively demonstrates the sonochemical synthesis of visible-light-responsive Cu-ZnO/TiO2 ternary Z-scheme heterojunction nanocomposite photocatalyst. The as-prepared photocatalyst was comprehensively characterized by techniques including high-resolution transmission electron microscopy (HRTEM), field emission scanning electron microscopy (FE-SEM) with energy dispersive X-ray analysis (EDX) and elemental dot mapping, X-ray diffraction (XRD), UV-Vis-diffuse reflectance spectroscopy (UV-Vis-DRS), Brunauer–Emmett–Teller (BET) surface area, and Fourier-transform infrared spectroscopy (FTIR). The photocatalytic activity of the Cu-ZnO/TiO2 nanocomposite photocatalyst was assessed for the degradation of Congo red (CR), an azo dye, under direct sunlight. The pseudo-first-order rate constant for CR degradation was found to be 0.09 min−1. The outcome implies that the synthesised nanocomposite photocatalyst demonstrates excellent photocatalytic activity under direct sunlight as 98% degradation of CR dye was achieved in approximately 20 min using the Cu-ZnO/TiO2 nanocomposite photocatalyst. Furthermore, its high recoverability and reusability of five times indicate its excellent catalytic potential.