The report presents the results of research on the use of composite material - fiber-reinforced concrete for the manufacture of centrifugal pump bodies. The, optimal composition of fiber-reinforced concrete with the required strength characteristics has been established. The method of casting a pump body and the results of industrial tests to determine the technological parameters of a centrifugal pump are presented. The results obtained showed that fiber-reinforced concrete bodies have an advantage over metal ones and can be recommended for use in mechanical engineering in the manufacture of centrifugal pump bodies.
In order to ensure sustainable development of rolling production, technological processes were investigated using computer simulation, which allows us to examine a large amount of information regarding modes of reduction and energy consumption of metal treatment under pressure in order to determine rational values. Simulation of hot rolling process using DEFORM-3D software was performed to investigate energy parameters of treatment and to determine rational reduction modes. During investigation, objects were located in space, exact positioning of casting rollers respectively to workpiece was performed, and rheological model of deformable material was specified, where rigid-plastic environment was adopted. Mechanical properties of workpiece material were determined, low carbon steel was selected as material, reduction between casting rollers was specified, and friction coefficient between workpiece and rollers, which is equal to 0.3; contact interaction between casting rollers and workpiece was specified, hot rolling temperature was set to 1000°C. Finite element model of treated material was developed, displacement in deformation zone during hot rolling and vector field of metal movement were determined. Changes in force during treatment, deformation stress during rolling were determined. Changes of rolling force in deformation zone in course of time were determined. Distribution of active stress in deformation zone was investigated. Investigations allowed us to determine energy consumption of rolling process depending on reduction modes, which provided rational treatment modes.
In order to study processes occurring during manufacturing of thin steel sheet by cold rolling and change of energy-power parameters, simulation was performed using engineering software DEFORM 3D, which allows to reflect rolling technology accurately. Model of treatment process was created, output data, modes and temperature of treatment, motion parameters of rolls and sheets were set, material of workpiece was selected and its properties were determined. During simulation of sheets cold rolling process, Lagrange analysis was used, number of simulation steps was 100. Process of plastic deformation of metal along curved grid was investigated, vector displacement field was determined, and it was found that maximum movement of metal occurs under effect of top roll. Distribution of stress-strain state was investigated and maximum stress in strain zone was determined. Distribution of rolling forces and torque was investigated, which allowed to determine their maximum values. Maximum rolling forces and torque were observed at 7 – 9 th second of treatment, and in future they were reduced due to the fact that pushing force disappeared and steady process began.
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