Structural health monitoring is recognized as a viable solution to increase aviation safety and decrease operating costs enabling a novel maintenance approach based on the actual condition of the airframe, mitigating operating costs induced by scheduled inspections. However, the net benefit is hardly demonstrated, and it is still unclear how the implementation of such an autonomic system can affect performance at aircraft level. To close this gap, this paper presents a systematic analysis where the impact of cost and weight of integrating permanently attached sensors—used for diagnostics- affect the main performance of the aircraft. Through a multidisciplinary aircraft analysis framework, the increment of aircraft operating empty weight is compared with the possible benefits in terms of direct operating costs to identify a breakeven point. Furthermore, the analysis allows to establish a design guideline for structural health monitoring systems returning a safer aircraft without any economic penalties. The results show that the operating costs are lower than those of the reference aircraft up to 4% increase in maximum take-off weight. Paper findings suggest to considering a condition monitoring strategy from the conceptual design stage, since it could maximize the impact of such innovative technology. However, it involves in a design of a brand-new aircraft instead of a modification of an existing one.

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This work aims to deal with a comprehensive review of design methods for aircraft directional stability and vertical tail sizing. The focus on aircraft directional stability is due to the significant discrepancies that classical semi-empirical methods, as USAF DATCOM and ESDU, provide for some configurations because they are based on NACA wind tunnel (WT) tests about models not representative of an actual transport airplane. Design/methodology/approach: The authors performed viscous numerical simulations to calculate the aerodynamic interference among aircraft parts on hundreds configurations of a generic regional turboprop aircraft, providing useful results that have been collected in a new vertical tail preliminary design method, named VeDSC. Findings: The reviewed methods have been applied on a regional turboprop aircraft. The VeDSC method shows the closest agreement with numerical results. A WT test campaign involving more than 180 configurations has validated the numerical approach. Practical implications: The investigation has covered both the linear and the non-linear range of the aerodynamic coefficients, including the mutual aerodynamic interference between the fuselage and the vertical stabilizer. Also, a preliminary investigation about rudder effectiveness, related to aircraft directional control, is presented. Originality/value: In the final part of the paper, critical issues in vertical tail design are reviewed, highlighting the significance of a good estimation of aircraft directional stability and control derivatives