Turbocharging technique will play a fundamental role in the near future not only to improve automotive engine performance, but also to reduce fuel consumption and exhaust emissions both in Spark Ignition and diesel automotive applications. To achieve excellent engine performance for road application, it is necessary to overcome some typical turbocharging drawbacks i.e., low end torque level and transient response. Experimental studies, developed on dedicated test facilities, can supply a lot of information to optimize the engine-turbocharger matching, especially if tests can be extended to the typical engine operating conditions (unsteady flow). Different numerical procedures have been developed at the University of Naples to predict automotive turbocharger compressor performance both under steady and unsteady flow conditions. A classical 1D approach, based on the employment of compressor characteristic maps, was firstly followed. A different and more refined procedure has been recently proposed. The new approach is based on the solution of the 1D unsteady flow within the stationary and rotating channels constituting the compressor device, starting from a reduced set of geometrical data. The refined methodology can be utilized to directly compute the stationary map of the compressor but also to reproduce the unsteady flow behavior of the device. A specialized components test rig (particularly suited to study automotive turbochargers) has been operating since several years at the University of Genoa. The test facility also allows to develop studies under unsteady flow conditions both on single components and subassemblies of engine intake and exhaust circuit. In the paper the results of a preliminary experimental study developed on a turbocharger compressor for gasoline engine application under unsteady flow conditions are presented. Instantaneous inlet and outlet static pressure and mass flow rate are compared with the corresponding numerical data supplied by simulation codes. The numerical results showed a good agreement with experimental data. In addition, the comparison between the classical and the refined procedure results highlighted the potential of the performed unsteady 1D calculation, especially in specific compressor operating conditions. The integration of the experimental activity with the numerical analysis represents a methodology that can be helpfully employed during the design process of internal combustion engine intake systems
As known, reliable information about underlying turbulence intensity is a mandatory prerequisite to predict the burning rate in quasidimensional combustion models. Based on 3D results reported in the companion part I paper, a quasi-dimensional turbulence model, embedded under the form of "user routine" in the GT-Power™ software, is here presented in detail. A deep discussion on the model concept is reported, compared to the alternative approaches available in the current literature. The model has the potential to estimate the impact of some geometrical parameters, such as the intake runner orientation, the compression ratio, or the bore-to-stroke ratio, thus opening the possibility to relate the burning rate to the engine architecture. Preliminarily, a well-assessed approach, embedded in GT-Power commercial software v.2016, is utilized to reproduce turbulence characteristics of a VVA engine. This test showed that the model fails to predict tumble intensity for particular valve strategies, such LIVC, thus justifying the need for additional refinements. The model proposed in this work is conceived to solve 3 balance equations, for mean flow kinetic energy, tumble vortex momentum, and turbulent kinetic energy (3-eq. concept). An extended formulation is also proposed, which includes a fourth equation for the dissipation rate, allowing to forecast the integral length scale (4-eq. concept). The impact of the model constants is parametrically analyzed in a first step, and a tuning procedure is advised. Then, a comparison between the 3-and the 4-eq. concepts is performed, highlighting the advantages of the 3-eq. version, in terms of prediction accuracy of turbulence speed-up at the end of the compression stroke. An extensive 3-eq. model validation is then realized according to different valve strategies and engine speeds. The user-model is then utilized to foresee the effects of main geometrical parameters analyzed in part I, namely the intake runner orientation, the compression ratio, and the bore-to-stroke ratio. A two-valve per cylinder engine is also considered. Temporal evolutions of 0D-and 3D-derived mean flow velocity, turbulent intensity, and tumble velocity present very good agreements for each investigated engine geometry and operating condition. The model, particularly, exhibits the capability to accurately predict the tumble trends by varying some geometrical parameter of the engine, which is helpful to estimate the related impact on the burning rate. Summarizing, the developed 0D model well estimates the in-cylinder turbulence characteristics, without requiring any tuning constants adjustment with engine speed and valve strategy. In addition, it demonstrates the capability to properly take into account the intake duct orientation and the compression ratio without tuning adjustments. Some minor tuning variation allows predicting the effects of bore-to-stroke ratio, as well. Finally, the model is verified to furnish good agreements also for a two-valve per cylinder engine, and with reference to two different h...
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