This paper reports original results on the synthesis and characterization of Fe/C/N ORR electrocatalysts obtained by a combination of CO2 laser pyrolysis and thermal post-treatment. The precursor liquid media, consisting in a 14 g·L−1 iron III acetylacetonate solution in toluene, was aerosolized and then exposed to a CO2 laser beam for pyrolysis in continuous flow. Ammonia was used in the pyrolysis process, both as the laser wavelength absorbing gas (i.e., energy transfer agent) and as the sole source of nitrogen. After the laser pyrolysis step, the material was submitted to thermal post-treatment under argon on the one hand, and ammonia on another hand. The three materials—one as-prepared, one thermally treated under argon, and one thermally treated under ammonia—were characterized, in particular, through specific surface area determination, XPS analysis, and ORR measurement. It was found that both kinds of thermal treatment significantly improved the ORR performances, which were evaluated on porous electrodes. Indeed, while the as-prepared material showed an ORR onset potential at ≈790 mV vs. the standard hydrogen electrode (SHE) in HClO4 1M, the argon treatment increased the latter to ≈820 mV, and the ammonia treatment led to a very high value of ≈910 mV. Selectivities of 3.65 and 3.93 were measured for the argon and ammonia treated materials, respectively. The outstanding ORR performance resulting from the ammonia treatment is probably related to the very high BET specific surface area measured at 1130 m2·g−1, which was notably obtained without using any templating or sacrificial component in the precursor media.

This paper reports original results on the synthesis of Carbon/Nitrogen/Iron-based Oxygen Reduction Reaction (ORR) electrocatalysts by CO 2 laser pyrolysis. Precursors consisted of two different liquid mixtures containing FeOOH nanoparticles or iron III acetylacetonate as iron precursors, being fed to the reactor as an aerosol of liquid droplets. Carbon and nitrogen were brought by pyridine or a mixture of pyridine and ethanol depending on the iron precursor involved. The use of ammonia as laser energy transfer agent also provided a potential nitrogen source. For each liquid precursor mixture, several syntheses were conducted through the step-by-step modification of NH 3 flow volume fraction, so-called R parameter. We found that various feature such as the synthesis production yield or the nanomaterial iron and carbon content, showed identical trends as a function of R for each liquid precursor mixture. The obtained nanomaterials consisted in composite nanostructures in which iron based nanoparticles are, to varying degrees, encapsulated by a presumably nitrogen doped carbon shell. Combining X-ray diffraction and Mossbauer spectroscopy with acid leaching treatment and extensive XPS surface analysis allowed the difficult question of the nature of the formed iron phases to be addressed. Besides metal and carbide iron phases, data suggest the formation of iron nitride phase at high R values. Interestingly, electrochemical measurements reveal that the higher R the higher the onset potential for the ORR, what suggests the need of iron-nitride phase existence for the formation of active sites towards the ORR.