The corrosion resistance and hydroabrasive resistance of the developed epoxy composite coatings are investigated in this paper. The analysis of the penetration index change after τ = 50–150 days of immersion in a water medium and 10% sulfuric acid solution is carried out. The optimal ratio of the modifier and nanodispersed (Si3N4, Al2O3, AlN, and TiN) and fibrous (viscose, polyamide, matka silk, rong, and cashmere) fillers in the epoxy binder is determined. It was allowed to slow down the process of electrochemical reaction on the metal surface. The penetration of aggressive media in such a coating during the time t = 150 days is 0.8–2.8%. It is 1.5–2 times lower than the similar indexes of the initial epoxy matrix. The rational combination of the fibrous filler (wool, acrylic PAN, and cashmere), modifier, and nanodispersed (Si3N4, AlF3, IH, and ZrH) filler in the epoxy binder is found, which allows to provide optimum indexes of wear rate. The wear rate under the action of a hydroabrasive of such a coating is I = 0.20%, which is 4 times lower than the similar indexes of the initial epoxy matrix. The wear mechanism of such coatings is caused by the physical and mechanical processes of microcutting and plastic deformation of the surface layer of the material.
The impact of fillers in the epoxy oligomer on the test culture of the marine ecosystem was investigated. The content of additive—biocides—was selected based on the complex research using STAT-GRAPHICS® Centurion XVI. The ecotoxicity of composite surfaces was determined in model systems using methods which are standard in eco-microbiology. The microorganism was identified by studying morphological, cultural, biochemical, and antigenic properties. Studies of the structure and the microrelief of the surfaces of composite materials were conducted using scanning electron microscopy (SEM) and X-ray energy dispersive spectroscopy. Based on comprehensive research, it was established that the composition of oxytetracycline with content of q = 1.5 wt% and nanosilver with a content of q = 0.075 wt% per 100 wt% of the DER-331 oligomer and 10 parts by the mass of the TETA hardener ensures the formation of a porous nano-heterogeneous structure of the coating, which leads to the acceleration of the release of silver ions from the surface of the polymer. The rational content of the complex additives of biocides ensures adhesion to the cell wall of bacteria with subsequent penetration into it and subsequent change to the cell membrane, its death, and, therefore, the suppression of the fouling process of metal structures.
A new adhesive material and a restoration technology for marine equipment units are proposed. The optimal content of hardeners of different nature is found, and the effect of temperature conditions used for crosslinking epoxy resin DER-331, on the adhesive properties of the polymeric material is determined. The polymerization of the epoxy oligomer DER-331 and polyethylene polyamine (PEPA) hardener at a temperature T = 413 ± 2 K is found to enhance the adhesive properties of the polymeric material by 3.2–3.6 times, as compared to polymer GEN-150. In addition, the separation pattern of metal surfaces was analyzed, which allowed for an in-depth evaluation of the adhesive strength at separation and its variation upon increasing the content of hardeners introduced. Based on complex studies, it is shown that the developed polymeric adhesive should be used in the restoration of marine transport units, in particular, wheel fit in the compressor section of turbocharger.
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