When designing sound packages, often fully filling the available space with acoustic materials is not the most absorbing solution. Better solutions can be obtained by creating cavities of air pockets, but determining the most optimal shape and topology that maximises sound absorption is a computationally challenging task. Many recent topology optimisation applications in acoustics use heuristic methods such as solid-isotropic-material-with-penalisation (SIMP) to quickly find near-optimal solutions. This study investigates seven heuristic and metaheuristic optimisation approaches including SIMP applied to topology optimisation of acoustic porous materials for absorption maximisation. The approaches tested are hill climbing, constructive heuristics, SIMP, genetic algorithm, tabu search, covariance-matrix-adaptation evolution strategy (CMA-ES), and di↵erential evolution. All the algorithms are tested on seven benchmark problems varying in material properties, target frequencies, and dimensions. The empirical results show that hill climbing, constructive heuristics, and a discrete variant of CMA-ES outperform the other algorithms in terms of the average quality of solutions over the di↵erent problem instances. Though gradient-based SIMP algorithms converge to local optima in some problem instances, they are computationally more e cient. One of the general lessons is that di↵erent strategies explore di↵erent regions of the search space producing unique sets of solutions.

When designing passive sound-attenuation structures, one of the challenging problems that arise is optimally distributing acoustic porous materials within a design region so as to maximise sound absorption while minimising material usage. To identify efficient optimisation strategies for this multi-objective problem, several gradient, non-gradient, and hybrid topology optimisation strategies are compared. For gradient approaches, the solid-isotropic-material-with-penalisation method and a gradient-based constructive heuristic are considered. For gradient-free approaches, hill climbing with a weighted-sum scalarisation and a non-dominated sorting genetic algorithm-II are considered. Optimisation trials are conducted on seven benchmark problems involving rectangular design domains in impedance tubes subject to normal-incidence sound loads. The results indicate that while gradient methods can provide quick convergence with high-quality solutions, often gradient-free strategies are able to find improvements in specific regions of the Pareto front. Two hybrid approaches are proposed, combining a gradient method for initiation and a non-gradient method for local improvements. An effective Pareto-slope-based weighted-sum hill climbing is introduced for local improvement. Results reveal that for a given computational budget, the hybrid methods can consistently outperform the parent gradient or non-gradient method.