Waste heat recovery from flue gas based on water vapor condensation is an important issue as the waste heat recovery significantly increases the efficiency of the thermal power units. General principles for designing of this type of heat exchangers are known rather well; however, investigations of the local characteristics necessary for the optimization of those heat exchangers are very limited. Investigations of water vapor condensation from biofuel flue gas in the model of a vertical condensing heat exchanger were performed without and with water injection into a calorimetric tube. During the base-case investigations, no water was injected into the calorimetric tube. The results showed that the humidity and the temperature of inlet flue gas have a significant effect on the local and average heat transfer. For some regimes, the initial part of the condensing heat exchanger was not effective in terms of heat transfer because there the flue gas was cooled by convection until its temperature reached the dew point temperature. The results also showed that, at higher Reynolds numbers, there was an increase in the length of the convection prevailing region. After that region, a sudden increase was observed in heat transfer due to water vapor condensation.

In order for the operation of the condensing heat exchanger to be efficient, the flue gas temperature at the inlet to the heat exchanger should be reduced so that condensation can start from the very beginning of the exchanger. A possible way to reduce the flue gas temperature is the injection of water into the flue gas flow. Injected water additionally moistens the flue gas and increases its level of humidity. Therefore, more favorable conditions are created for condensation and heat transfer. The results presented in the second paper of the series on condensation heat transfer indicate that water injection into the flue gas flow drastically changes the distribution of temperatures along the heat exchanger and enhances local total heat transfer. The injected water causes an increase in the local total heat transfer by at least two times in comparison with the case when no water is injected. Different temperatures of injected water mainly have a major impact on the local total heat transfer until almost the middle of the model of the condensing heat exchanger. From the middle part until the end, the heat transfer is almost the same at different injected water temperatures.

In boiler houses, the biggest heat energy losses are caused by flue gas being released into the atmosphere. Installation of condensing heat exchangers allows reducing the temperature of the flue gas being released, condensation of water vapor, and, thus, efficient use of the waste heat. There are many investigations of average heat transfer in different types of condensing heat exchangers. They indicate also that the cooling water flow rate and its temperature are important parameters defining water vapor condensation efficiency. Investigations of local condensation heat transfer in condensing heat exchangers are very limited. Only recently experimental investigations of the flue gas temperature and Re number effect on local condensation heat transfer in the model of the condensing heat exchanger at a constant cooling water flow rate and its temperature have started being published. In this paper, for the first time, detailed experimental investigations of the cooling water flow rate and its temperature effect on local condensation heat transfer of the water vapor from the flue gas in the model of the condensing heat exchanger (long vertical tube) are presented. The results revealed that at higher flue gas Rein, the effect of the cooling water flow rate and its temperature has a stronger impact on local heat transfer distribution along the test section.