The purpose of this study is to improve the technology of manufacturing spherical disk working bodies of tillage machines to increase their wear resistance and strength. The world's leading manufacturers achieve high wear resistance and strength of discs made of boron-containing steels both in their chemical composition and the choice of rational heat treatment technology. Experimental studies of 30MnB5 steel parts revealed that heating for 15 minutes to a temperature of 850°C and quenching in water was sufficient to achieve maximum hardness values. To prevent hardness reduction and to ensure the necessary elasticity and viscosity of the discs, it is recommended to temper at a temperature of 180°C and combine with heat before painting with powder paint. The application of cutting blanks with cutting of depressions along the outer contour of the disk and internal holes on the laser machine, as well as the formation of the finished shape of parts in the process of hot stamping and subsequent heat treatment in quenching dies. 1. The market of disk working bodies of tillage and sowing machines is studied, technological processes of manufacturing of which it is expedient to improve. 2. Theoretical and experimental study of the structure, structure and material properties of samples of spherical disks of imported agricultural machinery. The choice of 30MnB5 pine steel for their production is substantiated. 3. The improved technological process of manufacturing spherical disks is developed. It is recommended to form them by hot stamping in cold dies and intensive hardening in a water bath. 4. The project development of the section of production of disk working bodies of tillage and sowing equipment is carried out.
The article presents a mathematical model of the heat transfer process when heating metal in a furnace, which describes the thermophysical processes that occur when using industrial technology for heating castings. A simplified model of convective and radiant heating of metal in a furnace, which is based on conventional differential equations, allows to calculate the heating time of the metal. It allows you to evaluate the process of heating the metal in the furnace and find its optimal parameters. The model is widely used and can be applied to study the process of heating the casting of any metal or alloy in the furnace. The adequacy of the model is confirmed by comparing the obtained results of estimating the parameters of the model with experimental data.
The dependence of thermal effects of reactions in the formation of inclusions of vermicular and globular graphite is substantiated in the article. The calculation of thermal effects according to the heat of formation of reagents in cast iron and their dependence on the temperature factor is given. The distribution of temperatures and carbon content in the eutectic shell is shown, increasing the compact inclusion of graphite due to diffusing carbon from the melt through the austenitic shell.
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