This article analyzes the vast material of works devoted to the use of nanofluids in heat exchange equipment. It is proved that the use of the classical theories and equations for calculating the viscosities and thermal conductivities of nanofluids is not correct, since it does not coincide with the experimental results of most independent authors. A model of the chaotic motion of a nanoparticle is presented taking into account surface tension forces in a liquid coolant. The experimental results of the work of Malaysian and Iran authors on the effect of TiO2 nanoparticles with a concentration of 0.5%; 1.0% and 1.5% in the main liquid solution of ethylene glycol (EG) in water in a volume ratio of 40:60% in terms of heat transfer coefficient are compared with our theoretical studies. The results of the experiments presented in: an increase in heat transfer coefficients by 9.72%, 22.75%, 28.92% for 1.5% volume concentration of TiO2 nanoparticles at a coolant temperature of 30℃, 50℃, 70℃, respectively. Our theoretical result: increase in the obtained heat transfer coefficients by 9.79%, 22.22%, 29.09% according to our formulas (9, 10, 15) for calculating turbulent viscosities and thermal conductivities, which takes into account the effect of surface tension forces on the total flow of nanofluids in the channels of heat exchange equipment. A new method for calculating heat exchange equipment using nanofluids is presented, taking into account the action of surface tension forces, as well as predetermining the calculation of turbulent viscosities and thermal conductivity of nanofluids. A theoretical calculations a plate heat exchangers for a technological task performed by classical and new method is presented. Similar results were obtained, which differ by about 0.5 of a percent. The plate heat exchanger was calculated using a new method using TiO2 nanoparticles in water and in a mixture of EG in water in a ratio of 40:60%, as well as when pumpkin vegetable oil was added to milk with the optimal concentration.
The article examines the problem of correct, accurate calculation and optimization of the choice of heat exchange equipment when using nanofluid heat carriers for heat treatment of liquid food products using milk as an example. To solve this problem, the motion of a metal nanoparticle in a turbulent flow of the main coolant was simulated using the methods of similarity theory, taking into account the action of surface forces in the laminar boundary layer. New formulas are obtained for a qualitative assessment of the average thickness of the laminar boundary layer that appears around a turbulently moving metal nanoparticle. A number of qualitative correlations with other literature sources that explain the behavior of nanoparticles in a turbulent liquid medium are shown. A new approach to heat transfer processes is considered taking into account the theory of J. Boussinesq, which gives an idea of turbulent viscosity and thermal conductivity, as well as a comparison of the resistance forces to the surface forces. The physical meaning of the previously obtained by us new similarity numbers Bl and Blturb. and their application in our new numerical equation for calculating heat exchangers is considered, and a new express method for evaluating the efficiency of using nanofluid heat carriers is proposed. The proposed method of express calculation shows that the mixture H2O + EG (60:40) improves the heat exchange properties of water by + 12.86%, and the mixture (H2O + EG (60:40) + 1.5% TiO2) and (milk + 0.5% pumpkin seed oil) - by + 16.75%, which corresponds to the experiments and our calculations, and the well-known express method based on classical numerical equations shows a deterioration by - 4.5% and, accordingly, by – 1.2%.
The problem of correct, exact calculation and selection of the optimal heat exchange equipment at use in it of nanoliquid heat carriers was investigated in the work. Classical numerical equations, which are widely used in the calculation and selection of heat exchangers with nanofluids, especially at temperatures above 50 °C, give an error of (15–20) % or more. This leads to the fact that the selected heat exchange equipment may not work efficiently with excessive consumption of thermal energy. A new approach to heat transfer processes is considered, taking into account the theory of J. Businesque, which gives an idea of turbulent viscosity and thermal conductivity, as well as comparing the resistance of the coolant flow to the nanoparticle with surface forces and considering turbulent fluid as Newtonian. It is shown that the consideration of the behavior of a nanoparticle in a turbulent liquid coolant without taking into account surface forces is inaccurate and erroneous. The physical content of the previously obtained new numbers of similarity Bl and Blturb is considered and the possibility of their effective application in the new numerical equation obtained by us for the calculation of heat exchangers using nanofluid coolants is shown. The existing express method of estimating the efficiency of nanorluids use in heat exchangers on the basis of classical numerical equations is analyzed and a new express method on the basis of a new numerical equation and new numbers of similarity Bl and Blturb is proposed. The proposed express calculation method shows that a mixture of H2O + EG (60:40) improves the heat transfer properties of water by + 12.86 %, and a mixture of (H2O + EG (60:40) + 1.5 % TiO2) and (milk) + 0.5 % pumpkin seed oil) – by +16.75 %, which corresponds to the experiments and our calculations, and the known express method based on classical numerical equations shows a deterioration of – 4.5 % and, accordingly, by – 1.2 %. An example of calculating the optimal shell-and-tube heat exchanger according to the new algorithm when heating milk with hot water with the addition of mixtures (H2O + EG (60:40) + 1.5 % TiO2) and accordingly (milk + 0.5 % pumpkin seed oil) fully confirms the correctness of the new express –method.
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