Improving designs of facilities that employ floc blankets in a water treatment process train to ensure stable performance is desirable, as is an understanding of suitable operating conditions to maintain a functional floc blanket in the system. By considering sequential processes when choosing design parameters, the whole system can be optimized to produce high quality effluent at low cost. A lab scale water treatment system with flocculator, floc blanket, and lamellar sedimentation was used to evaluate the effect of energy dissipation rates (EDR) in the inlet jet to the floc blanket on performance of the system as a whole. Results show that presence of a floc blanket provided an additional factor of 8 decrease in settled water suspended solids concentration at an upflow velocity 1.2 mm/s. Inlet jet EDR did not impact system performance until *300 mW/kg after which settled water turbidity increased. At the lower end of inlet jet EDR tested, the jet was unable to resuspend settled flocs. Given that plant performance was acceptable at higher inlet jet EDR, smaller inlet jets with a higher velocity could be used to ensure resuspension of flocs for continuous hydraulic cleaning.
A widely applicable hydraulic flocculator design model would facilitate increased adoption of this sustainable technology. To this end, the authors previously proposed rate equations for the removal of nonsettleable aggregates in hydraulic flocculators (Pennock et al.). This work continues the prior effort by developing two models for coupled flocculation/sedimentation performance. The first model describes settled effluent turbidity for flocculators where the relative velocities between particles are dominated by viscous forces (e.g., laminar flows). Similarly, the second model applies where inertial forces dominate. Predictions of these models were compared with laboratory-scale flocculation/ sedimentation data obtained from both a laminar-and a turbulent-flow flocculator. The viscous equation fit data from the laminar flow flocculator well. For the turbulent flocculator, both models gave good fits of the data, but the inertial model performed slightly better. The similarity of the two models under the experimental constraints explains this result, and further study in different conditions is needed to delineate the applicability of the models in turbulent flocculation. Given the similarity between the models and that the product of the mean fluid velocity gradient applicable to laminar flow (G) and hydraulic residence time (h), Gh, has historically been used in flocculator design, it is recommended that the viscous flocculation model introduced in this article be used. The new flocculation models have a single adjustable parameter and, in addition to being able to predict settled effluent turbidity from coagulant dose, also provide reasonable estimates of flocculator design parameters from first principles and dimensional analysis.
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