Superconducting ultrathin films grown epitaxially onto crystalline substrates exhibit strained epitaxial growth due to lattice mismatch, which can have a significant effect on their superconducting properties. We present a complete correlation of the surface morphology, crystal growth, strain, microstructure, and superconducting properties in single-crystal Nb(110) thin films sputter deposited on a-plane sapphire substrates. Notably, we observe that the lattice mismatch between Nb and sapphire induces the formation of a hexagonal surface structure during the first three atomic layers. This is followed by a strained bcc Nb(110) phase whose in-plane lattice parameter progressively relaxes to bulk value. Similar lattice relaxation was also observed in the direction perpendicular to the interface using X-ray diffraction (XRD) and transmission electron microscopy (TEM). Significant perpendicular strain in films up to 30 nm thick was found to ultimately affect the superconducting properties of the Nb thin films as demonstrated with AC susceptibility measurements, where dissipative effects in the lattice associated with the presence of strain and associated defects were identified.

Epitaxial Nb thin films deposited onto the same crystalline insulating surface can evolve in very different fashions depending on specific deposition conditions, thereby affecting their microstructure, surface morphology and superconducting properties. Here, we examine and compare the microstructure and ensuing surface morphology from two distinct Nb/MgO series each with its own epitaxial registry—namely Nb(001)/MgO(001) and Nb(110)/MgO(001)—leading to distinct surface anisotropy and we closely examine the dynamical scaling of the surface features during growth. We compare our findings with those in other metal/MgO epitaxial systems and for the first time, general scaling formalism is applied to analyze anisotropic surfaces exhibiting biaxial symmetry. Further, Power Spectral Density is applied to the specific problem of thin film growth and surface evolution to qualify the set of deposition conditions leading to smoother surfaces. We find good correlation between the surface morphology and microstructure of the various Nb films with superconducting properties such as their residual resistance ratio and lower critical field.

Thin film coatings have the potential to increase both the thermal efficiency and accelerating gradient in superconducting radio frequency accelerator cavities. However, before this potential can be realized, systematic studies on structure-property correlations in these thin films need to be carried out since the reduced geometry, combined with specific growth parameters, can modify the physical properties of the materials when compared to their bulk form. Here, we present our systematic studies of Nb thin films deposited onto Cu surfaces to clarify possible reasons for the limited success that this process exhibited in previous attempts. We compare these films with Nb grown on other surfaces. In particular, we study the crystal structure and surface morphology and their effect on superconducting properties, such as critical temperature and lower critical field. We found that higher deposition temperature leads to a sharper critical temperature transition, but also to increased roughness indicating that there are competing mechanisms that must be considered for further optimization.