6%Comparisons have been made in laboratory isothermal and cyclic oxidation tests of the degradation of oxide scales grown on single crystal superalloy substrates and bond coating alloys intended for use in thermal barrier coatings systems. The influence of desulphurisation of the superalloy and bond coating, of reactive element addition to the bond coating alloy, and of oxidation temperature on the spallation behavior of the alumina scales formed was assessed from oxidation kinetics and from SEM observations of the microstructure and composition of the oxide scalei. Desulphurisation of a nickel-base superalloy (in the absence of a Y addition) resulted in an increase in the lifetime of a state-of-the-art thermal bamier coating applied to it compared to aY,-free, non-desulphurised version of the alloy. The lifetime of the same ceramic coating applied without a bond coating to a non-desulphurised model alloy that formed an 'ideal' alumina scale was also found to be at least four times longer than on the Y-doped superalloy plus state-of-the-art bond coating combination. Some explanations are offered of the factors controlling the degradation of such coatings.
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