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This paper will discuss the effect of welding variables on the transverse tensile strength and hardness of mild steel welding made by GMAW. The welding variables included are base metal thickness, welding voltage, wire feed speed (WFS), and base metal groove shape. The results show that higher welding transverse tensile strength has obtained higher FZ hardness, while they both increased with decreased welding heat input. E.g., the highest tensile strength (238 MPa) has shown 2162 HV at 768 J/mm heat input, while the lowest tensile strength (120 MPa) of welding made at 2376 J/mm has shown 2108 HV. The FZ of welding made at V groove-shaped base metal has higher hardness and transverse tensile strength, as shown 2159.5 HV and 215 MPa in order when compared to 177 MPa and 2147 HV for X groove-shaped. The hardness at V groove-shaped FZ had an average of 2159.5 HV, while the hardness at X groove-shaped had an average of 2147 HV at 10 mm base metal thickness. The increased hardness of V groove-shaped FZ could be related to the increased stresses at V groove-shaped due to interpass heat input. The intricate physical shape of FZ and HAZ for X groove configuration possibly contributes to the lower transverse tensile strength of welding. A favorably increased hardness and transverse tensile strength are associated with softer and finer ferritic and perlitic grains in FZ and less dendritic perlite structure in HAZ. The Widmanstatten ferrite has contributed to decreased tensile strength.

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