At present, biodiesel is known as an alternative fuel globally. It is also known that the purification of biodiesel before consumption is mandatory to comply with international standards. Commonly, purification using water washing generates a massive amount of wastewater with a high content of organic compounds that can harm the environment. Therefore, this study applied and tested a waterless method, i.e., the solvent-aided crystallization (SAC), to remove glycerol and other traces of impurities in the crude biodiesel. The parameters of coolant temperature, crystallization time, and stirring rate on the SAC system were investigated. It was discovered that with 14 °C coolant temperature, 300 RPM and higher cooling time result in the highest percentage of FAME up to 99.54%, which indicates that contaminants' presence is limited in the purified biodiesel. The use of 1-butanol as the solvent for crystallization process remarkably enhanced the separation and improved the higher biodiesel quality.
Treatment and disposal are two main approaches for water cycle management in the oil and gas industry. Freeze concentration has been identified as one of the methods to separate water from wastewater samples. The conventional method used for solution movement in progressive freezing technique is stirring by a stirrer. However, the stirrer requires frequent maintenance as it needs to be cleaned and requires longer cleaning time due to the complex structure of a stirrer. Thus, the new solution movement for progressive freezing is proposed, which is circular moving progressive freezing. This study aims to remove water from the wastewater sample (i.e., produced water). To optimize and investigate the effect of coolant temperature, freezing time and rotation speed, response surface methodology (RSM) was applied to determine the efficiency of the process and central composite design (CCD) was used to design the experiment. From the results, the optimum parameters were determined at the freezing time of 22.79 min, coolant temperature of −14.89 °C and rotation speed of 59 rpm. To evaluate the accuracy of the optimization process, a validation experiment was performed and water removal value of 89.67% was achieved.
In this industrial era, salt recovery from seawater has become an important issue from the environment perspective. Few freezing technologies have been proposed as capable way to separate the salt from the seawater because of the energy used in the previous technologies is higher. A study of Progressive Freeze Concentration (PFC) and Eutectic Freeze Concentration (EFC) method have been carrying out and further investigated on their performance in recovering the salt. For the PFC method, pure water crystallizes into crystal and the concentrate is left behind as in liquid form while for the EFC method, both ice crystals and salt crystallize at the same time when the initial concentration of water salt mixture is exactly the same as eutectic concentration. In EFC, salt sinks to the bottom while ice floats at the top of the crystallizer and both are separated by gravity separation. Effective partition constant and solute recovery are calculated to evaluate the efficiency of PFC and EFC. In this study, the PFC method has shown an effective partition constant of 0.28 and recovered solute of 0.88 g of sodium chloride per 1 g of initial sodium chloride while for EFC method, effective partition constant and solute recovery obtained are 0.59 and 0.66. Overall, both techniques are applicable for the seawater desalination process.
This paper aims to analyze the process of eutectic freeze crystallization, as well as its current use and future potential. The fundamental concepts of this process and the equipment required are studied to ascertain its advantages compared to conventional separation methods such as evaporative crystallization and reverse osmosis. Various equipment or combinations of equipment are also evaluated in terms of energy requirement and cost in order to optimize eutectic freeze crystallization based on situational conditions. By looking at current industrial applications of eutectic freeze crystallization, the future of this process and its feasibility in larger scale productions can be determined. Lastly, an in-depth analysis is carried out on the use of eutectic freeze crystallization in Kemira Chemical Plant and DWP Botlek of Evides Industriewater to improve the understanding of this process in a real industrial setting.
Nucleation is one of the processes that involves at the beginning of the certain process like freezing, melting, boiling, condensation and crystallization. This process normally occurs in the industry, where it is involving the thermodynamic phase that involves work, energy and temperature. The nuclei growth happens when the initial phase changes to the other phase. Unfortunately, the detail for the theory of nucleation is not well-known around the people who are working in the industry, even though there are many reports or writings available. Thus, few types of nucleation like homogeneous and heterogeneous nucleation and the other theory of nucleation have been summarized in this chapter.
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