The Brazilian sugarcane industry produced around 173 million tons (Mt) of bagasse in 2018. Bagasse is a by-product of juice extraction for ethanol and sugar production and is combusted in order to generate power, producing up to 10 Mt of ash per year. This ash contains various concentrations of plant nutrients, which allow the ash to be used as a crop fertilizer. However, the concentration and extractability of phosphorus (P), an essential plant nutrient, are low in bagasse ash. To increase the P content, we co-gasified and co-combusted bagasse with P-rich chicken manure. The resulting ash was thermochemically post-treated with alkali additives (Na2SO4 and K2SO4) to increase the availability of P to plants. We aimed to: (i) investigate the effect of thermochemical post-treatment of co-gasification residue and co-combustion ash on P availability to soybeans, (ii) explore the potential of chemical extraction methods (citric acid, neutral ammonium citrate, formic acid, and Mehlich-I) and diffusive gradients in thin films (DGT) to predict the availability of P to soybeans, and (iii) identify the responsible P-phases using X-ray diffraction. We evaluated P availability to soybeans growing in Brazilian Oxisol soil in two independent greenhouse pot experiments. The positive effect of thermochemical treatment on P availability from gasification residue was confirmed through the observation of increased P uptake and biomass in soybean plants. These findings were confirmed by chemical extraction methods and DGT. The gasification residue contained whitlockite as its main P-bearing phase. Thermochemical post-treatment converted whitlockite into highly soluble CaNaPO4. In contrast, co-combustion ash already contained highly soluble Ca(Na,K)PO4 as its main P-bearing phase, making thermochemical post-treatment unnecessary for increasing P availability. In conclusion, increased extractability and availability of P for soybeans were closely connected to the formation of calcium alkali phosphate. Our findings indicate that this combined methodology allows for the prediction of P-fertilization effects of ash.
Family farmers in Brazil could diversify their sources of income source and improve agriculture practices by adopting circular economy principles on their farms. Closed-loop technological systems can be used to manage organic waste and produce fertilizer and biogas thereby generating revenue.Anaerobic digestion is a proven technology that can produce digestate (i.e. fertilizer) and biogas from organic waste, although digestate application in soil and crops without treatment can have adverse effects. However, in practice, there is a lack of knowledge about the benefits of recycling organic waste in farming communities in Brazil. Therefore, the main aim of this paper is to provide conceptual design configurations of closed-loop systems that manage organic waste and generate revenue for small farms in Brazil. A literature review of selected technologies and interviews with Brazilian family farmers were used to inform the components of the proposed conceptual designs. The proposed designs are based on circular economy principles, incorporating anaerobic digestion, pyrolysis for biochar, hydroponics and vermifiltration in various configurations. A complete closed-loop system consisting of a 7.5 m 3 digester, pyrolysis unit, a combined hydroponic and vermifilter unit and a shredder is estimated to cost around USD$1600 (R$ 6600). The flexibility of the proposed systems has the potential to increase resilience and income for small-scale farmers, whist encouraging good practices for waste management. The conceptual designs can be used as a basis for further research and development of small-scale organic waste management solutions in Brazil.
Innovative breeds of sugar cane yield up to 2.5 times as much organic matter as conventional breeds, resulting in a great potential for biogas production. The use of biogas production as a complementary solution to conventional and second-generation ethanol production in Brazil may increase the energy produced per hectare in the sugarcane sector. Herein, it was demonstrated that through ensiling, energy cane can be conserved for six months; the stored cane can then be fed into a continuous biogas process. This approach is necessary to achieve year-round biogas production at an industrial scale. Batch tests revealed specific biogas potentials between 400 and 600 LN/kgVS for both the ensiled and non-ensiled energy cane, and the specific biogas potential of a continuous biogas process fed with ensiled energy cane was in the same range. Peak biogas losses through ensiling of up to 27% after six months were observed. Finally, compared with second-generation ethanol production using energy cane, the results indicated that biogas production from energy cane may lead to higher energy yields per hectare, with an average energy yield of up to 162 MWh/ha. Finally, the Farm2CBG concept is introduced, showing an approach for decentralized biogas production.
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