Flux switching machines (FSMs) encompass unique features of conventional direct current machine, permanent magnet (PM) synchronous machine and switch reluctance machine. Permanent magnet FSM (PMFSM) is capable of high torque density and applicable for high-speed application, however conventional PMFSM exhibits demerits of high PM volume, high torque ripples and significant stator flux leakage. In this paper, a novel consequent pole E-core stator PMFSM is proposed and compared with conventional topology utilising 2D finite-element analysis (2D-FEA). Finite-element analysis revealed that proposed design enhanced flux modulation effects by introducing flux bridges and flux barriers as a result reduced cogging torque by reducing 46.53% of the total PM volume, reduce torque ripples by reducing PM slot effects and reduce flux leakage utilising flux bridges in the stator. Furthermore, analytical model for flux linkages, cogging torque, mechanical torque, no load and on-load magnetic flux density (MFD) is developed for initial design of conventional and proposed model. 2D analytical methodologies resolve equivalent magnetic circuits for open-circuit flux linkages, Fourier analysis for cogging torque, Laplace equations for MFD and Maxwell stress tensor for mechanical torque. Finally, results obtained from 2D-FEA and analytical methodologies are validated and compared.
Permanent Magnet Flux Switching Machines (PMFSMs) enclose unique features of permanent magnet (PM) synchronous machine, direct current machine, and switch reluctance machine therefore, applicable for high speed brushless AC applications. However, conventional PMFSMs exhibits demerits of high PM volume )(VPM, high torque ripples )(Trip, low average torque )(Tavg, lower torque density )(Tden, power density )(Pden and leakage flux. In this paper, a new topology of 12S‐13P and 6S‐13P E‐Core PM Consequent Pole Flux Switching Machines (PMCPFSM) with flux barrier and partitioned PM is proposed that eliminate leakage flux, enhanced flux modulation effects through flux barriers and reduces the PM volume up to 46.53%. Moreover, due to non‐linear behaviour of PM and complex stator structure alternate analytical sub‐domain model is utilized for initial design and Multi‐Variable Geometric Optimization (MVGO) is opted to investigate influence of design parameters on electromagnetic performances such as Tavg, Trip, Tden and Pden. Analysis and comparison with the existing 12S‐10P E‐Core PMFSM, 6S‐10P E‐Core PMFSM, 6S‐10P C‐Core PMFSM and 12S‐14P C‐Core PMCPFSM reveals that proposed 6S‐13P PMCPFSM produced Tavg higher up to 88.8%, suppress Trip maximum up to 14.72% and offer 2.45 times Tden and Pden capabilities, when compared with the aforesaid state of the art.
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