Bakery products are an important part of a balanced diet and, today, a wide variety of such products can be found on supermarket shelves. This includes unsweetened goods (bread, rolls, buns, crumpets, muffins and bagels), sweet goods (pancakes, doughnuts, waffles and cookies) and filled goods (fruit and meat pies, sausage rolls, pastries, sandwiches, cream cakes, pizza and quiche). However, bakery products, like many processed foods, are subject to physical, chemical and microbiological spoilage. While physical and chemical spoilage limits the shelf life of low and intermediate moisture bakery products, microbiological spoilage by bacteria, yeast and molds is the concern in high moisture products i.e., products with a water activity (a(w)) > 0.85. Furthermore, several bakery products also have been implicated infoodborne illnesses involving Salmonella spp., Listeria monoctyogenes and Bacillus cereus, while Clostridium botulinum is a concern in high moisture bakery products packaged under modified atmospheres. This extensive review is divided into two parts. Part I focuses on the spoilage concerns of low, intermediate and high moisture bakery products while Part II focuses on the safety concerns of high moisture bakery products only. In both parts, traditional and novel methods of food preservation that can be used by the bakery industry to extend the shelf life and enhance the safety of products are discussed in detail.
Initial agar plate studies were done to determine the effects of various levels (0 to 2,000 ppm) of potassium sorbate (KS) and sorbic hydroxamic acid (SHA) over a wide pH range (5 to 9) on the growth of microorganisms of spoilage and safety concern in high‐moisture, high‐pH bakery products. While growth of most microorganisms was inhibited for > 28 days on agar plates containing ∼1,000 ppm of KS at pH 5 and incubated at 30C, growth of all microorganisms occurred in plates at pH 7 and 9, regardless of the concentration of KS. SHA was equally effective at pH 5, however, it proved to be a more effective inhibitor against most microorganisms at higher pH (9). Subsequent agar plate studies were done with water‐ethanol (WE) and mastic oil‐ethanol (ME) emitters. While WE emitters failed to control the growth of all microorganisms under investigation, ME emitters controlled the growth of most microorganisms, with the exception of Listeria monocytogenes, for ∼12 to 28 days on agar plates packaged in high‐gas‐barrier Cryovac or metallized bags, respectively. Inhibition was not simply due to the levels of ethanol, which ranged from ∼1.2 to 2.8% v/v, but rather, the mastic volatiles in the package headspace. This study has demonstrated the potential of SHA and ME emitters to control the growth of several microorganisms of spoilage and safety concern in high‐moisture, high‐pH bakery products. However, the type of packaging material influenced the antimicrobial efficacy of this vapor‐phase inhibitor.
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Studies were performed to determine the effects of sorbic hydroxamic acid (SHA) and mastic oil–ethanol (ME) or water‐ethanol (WE) emitters on the growth of Bacillus cereus in high‐moisture, high‐pH (∼8.9) English‐style crumpets stored at ambient temperature (25C). While SHA (3000 p.p.m.), alone or in combination with ME emitters, was effective in inhibiting the growth of B. cereus for 14 days in high‐pH crumpets, only SHA formulated crumpets packaged in air had acceptable sensory scores at the end of storage. However, ME emitters alone were ineffective in controlling the growth of this pathogen. This lack of inhibition in crumpets was attributed to the poor absorption of mastic volatiles from the package headspace into the food matrix. Whatever the reason, these preliminary studies showed that SHA has the potential to control the growth of B. cereus in high‐moisture, high‐pH crumpets without compromising product quality.
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